Ge-industrial-solutions Galaxy Vector Controller GCM3 Manuel d'utilisateur

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Product Manual
Select Code 167-792-115
Comcode 108894403
Issue 4
January 2008
Galaxy Vector Controller
GCM2, GCM3
Vue de la page 0
1 2 3 4 5 6 ... 101 102

Résumé du contenu

Page 1 - GCM2, GCM3

Product Manual Select Code 167-792-115 Comcode 108894403 Issue 4January 2008Galaxy Vector Controller GCM2, GCM3

Page 3

Galaxy Vector Controller GCM2, GCM3Appendix B - 8 T1.317 Objects and Attributes Issue 4 January 2008sta Report StatusSyntax sta obj,attwhere: obj,at

Page 4

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Regulatory Statements Appendix C - 1Appendix CRegulatory StatementsFCC Part 68 Regulatory S

Page 5 - Table of Contents

Galaxy Vector Controller GCM2, GCM3Appendix C - 2 Regulatory Statements Issue 4 January 2008This equipment cannot be used on public coin service pro

Page 6 - 6 Product Warranty

Galaxy Vector Controller GCM2, GCM3Issue 4 January 2008 List of Tables - 1List of TablesTable 2-A: Galaxy Vector Controller Specifications 2 - 1Tab

Page 7 - T1.317 Objects and Attributes

Galaxy Vector Controller GCM2, GCM32 - List of Tables Issue 4 January 2008Table 4-A: Configuration Parameters 4 - 8Table 5-A: Replacement Circuit Pa

Page 8

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Introduction 1 - 11 IntroductionGeneral InformationThis product manual describes the Lineag

Page 9 - List of Figures

Galaxy Vector Controller GCM2, GCM31 - 2 Introduction Issue 4 January 2008In addition to rectifier and converter control, the Vector Controller prov

Page 10

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 12 Product DescriptionOverview The Galaxy Vector Controller is moun

Page 11 - List of Tables

Figure 2-1: Galaxy Vector Controller in a Typical GPS PlantGCMLCD DisplayAssemblyInside of Cabinet DoorBLJ3Figure 2-2: Galaxy Vector Controller in a F

Page 12

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 3GCM2 or GCM3 Control BoardFigure 2-3 shows the Galaxy Vector Contr

Page 13 - 1 Introduction

Galaxy Vector Controller GCM2, GCM32 - 4 Product Description Issue 4 January 2008then the local port is referenced to the battery side of the power

Page 14 - Customer Service Contacts

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 5Three alarm status LEDs give a visual indication of system status.

Page 16 - Inside of Cabinet Door

Figure 2-5: Galaxy Vector Controller Display Menu FlowBatteriesBD MajorTemp AlarmLow MajorTemp CompensationHIGH MAJORHIGH MAJORBD MAJORLOW MAJORHIGH M

Page 17 - IC1 - Microcontroller

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 7BLJ3 Terminal Connection BoardFigure 2-6 shows the BLJ3 Terminal C

Page 18

Galaxy Vector Controller GCM2, GCM32 - 8 Product Description Issue 4 January 2008SH3+, SH3-, SH4+, SH4-, V2+, V2-, V3+, V3-, V4+, V4-, B1, B2, M1, M

Page 19

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 9LVD1, LVD2, LVD3: Form C relay contact outputs for LVD contactor c

Page 20 - Main Menu

Galaxy Vector Controller GCM2, GCM32 - 10 Product Description Issue 4 January 2008BAT: Connection to the battery discharge bus for controller power,

Page 21 - (GCM2, GCM3)

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 11Voltage Sense Inputs: The GCM recognizes one of the four voltage

Page 22

Galaxy Vector Controller GCM2, GCM32 - 12 Product Description Issue 4 January 2008TPT1, TPT2: Thermistor protected test points for access to system

Page 23 - VLV alarm S1.2=0, S1.5=1

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 13Control Signal InputsTable 2-K: BLJ3 Control Signal InputsControl

Page 24

Galaxy Vector Controller GCM2, GCM32 - 14 Product Description Issue 4 January 2008BTJ2/BTJ3 Termination BoardFigure 2-7 shows the BTJ2 (+24V) or BTJ

Page 25

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 15BTJ2/BTJ3 Fuses and Connectors All fuses are 5A.• F1 – GCM Contro

Page 26

Product Manual Select Code 167-792-115 Comcode 108894403 Issue 4January 2008Galaxy Vector Controller GCM2, GCM3© 2008 Lineage Power All International

Page 27

Galaxy Vector Controller GCM2, GCM32 - 16 Product Description Issue 4 January 2008J23: LVD1 control.Table 2-N: BTJ2/BTJ3 LVD1 Control Connections (J

Page 28

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 17J6: Office alarm outputs. Table 2-P: BTJ2/BTJ3 Office Alarm Relay

Page 29

Galaxy Vector Controller GCM2, GCM32 - 18 Product Description Issue 4 January 2008board is from the load circuit breakers. Pin 3 provides DG connect

Page 30 - J5: Not used

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Description 2 - 19J14: Local user interface and display connector. Table 2-S: BTJ2/

Page 32

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Operation 3 - 13 OperationOffice Alarm ContactsThe basic Galaxy VC issues PMJ, PMN, MJF, BD

Page 33

Galaxy Vector Controller GCM2, GCM33 - 2 Operation Issue 4 January 2008Following the restoration of ac power after a battery discharge of significan

Page 34

Table 3-A: Alarm Identification Standard AssignmentsDescriptionAlarm StatusBMW LEDGVM RelayNo active alarms present Norm Green NoneVery low voltage Ma

Page 35 - 3 Operation

Table 3-B: Office Alarm Relay and Front Panel LED Standard AssignmentsAsserted Condition Alarm Relays Front Panel LEDsVery high voltage [HV] PMJE, (HV

Page 36

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Operation 3 - 5The two lowest thresholds are preset at the factory but can be adjusted thro

Page 38

Galaxy Vector Controller GCM2, GCM33 - 6 Operation Issue 4 January 2008Very High Voltage shutdown is usually 0.5V above the High Float Voltage thres

Page 39

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Operation 3 - 7Rectifier ID Conflict AlarmThis alarm occurs when rectifier ID numbers are d

Page 40

Galaxy Vector Controller GCM2, GCM33 - 8 Operation Issue 4 January 2008The operation of an output distribution fuse or circuit breaker places batter

Page 41

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Operation 3 - 9Temperature Probe FailureSee Figure 3-1. The Vector reports a High Battery T

Page 42

Galaxy Vector Controller GCM2, GCM33 - 10 Operation Issue 4 January 2008Additionally, there must be no active ac failure and rectifier phase alarms,

Page 43 - Features

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Operation 3 - 11Refer to the Alarm Descriptions section for the Battery Thermal Alarm and T

Page 44

Figure 3-2: Battery Thermal Compensation Set Points (Flexent)0–0.1765 755325–5TemperatureCompensationVoltage Adjustment(volts per cell)Cell Temperatur

Page 45 - 55 65 7545255

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Operation 3 - 13the ac service, especially useful in avoiding loading down an emergency gen

Page 46 - Default Settings

Galaxy Vector Controller GCM2, GCM33 - 14 Operation Issue 4 January 2008have a FSP of 2.17 x 12 = 26.04V. The Lineage Power KS23619 Enhanced VR (Val

Page 47

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Operation 3 - 15200 < [(100 × 3) × 80)] / 100200 < (300 × 80) / 100200 < 240Float

Page 48

Galaxy Vector Controller GCM2, GCM3Issue 4 January 2008 Table of Contents - 1Table of Contents1 IntroductionGeneral Information 1 - 1Customer Servi

Page 49

Galaxy Vector Controller GCM2, GCM33 - 16 Operation Issue 4 January 2008can be stopped in the same manner, by pressing the Battery Test Start softke

Page 50

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Operation 3 - 17cell) for 72 hours, or 2.30 VPC for 48 hours. Do not exceed the maximum vol

Page 51

Galaxy Vector Controller GCM2, GCM33 - 18 Operation Issue 4 January 2008If AC Failure alarms and Phase alarms are asserted while the plant is in aut

Page 52

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Operation 3 - 19The Vector controller provides one remote access port. It may be accessed r

Page 53

Galaxy Vector Controller GCM2, GCM33 - 20 Operation Issue 4 January 2008When attempting to dial-out, the controller first attempts to dial the prima

Page 54

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Installation and Configuration 4 - 14 Installation and ConfigurationThis section covers the

Page 55

Galaxy Vector Controller GCM2, GCM34 - 2 Installation and Configuration Issue 4 January 2008Load Disconnect must be completed. The installation of t

Page 56

Figure 4-1: 210E Thermistor Multiplexer Connections to BLJ3210EJ4J112345646RTH ALMRTH ALMRTemperature AlarmGroundRTHn+RTNnENnProbe Signal +Probe Signa

Page 57

Figure 4-2a: 210E Thermistor Multiplexer Connections with 847157674 Cable Set to BTJ2/BTJ3210EJ4J1 J9 (J11)J10 (J12)123456123456123456123456Temperatur

Page 58

Figure 4-2b: 210E Thermistor Multiplexer Connections with 8478669412 Cable Set to BTJ2/BTJ3210EJ4J1 J9-J1212345612345646Temperature AlarmGroundProbe S

Page 59 - Operation

Galaxy Vector Controller GCM2, GCM32 - Table of Contents Issue 4 January 20084 Installation and ConfigurationWiring 4 - 1Front Panel Operation 4 - 5

Page 60

Galaxy Vector Controller GCM2, GCM34 - 6 Installation and Configuration Issue 4 January 2008or down arrows to scroll through the alarms. When no ala

Page 61

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Installation and Configuration 4 - 7(BLJ3 board only). S1-8 is used only with the BTJ2/BTJ3

Page 62

Galaxy Vector Controller GCM2, GCM34 - 8 Installation and Configuration Issue 4 January 2008Table 4-A: Configuration Parameters Main Menu HeadingPar

Page 63

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Installation and Configuration 4 - 9BatteriesType Valve-regulated, flooded Valve-regulated

Page 64

Galaxy Vector Controller GCM2, GCM34 - 10 Installation and Configuration Issue 4 January 2008ContactorsContactor 1 type Battery/Load/None None Batte

Page 65

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Installation and Configuration 4 - 11Battery Discharge Test ResultsAfter initiating a Batte

Page 66

Galaxy Vector Controller GCM2, GCM34 - 12 Installation and Configuration Issue 4 January 2008When a test has been completed, the battery reserve tim

Page 67

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Installation and Configuration 4 - 13individual rectifier loads. The use of two separate sh

Page 68

Galaxy Vector Controller GCM2, GCM34 - 14 Installation and Configuration Issue 4 January 2008Very Low Voltage Threshold Very Low Voltage Major Alarm

Page 69

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Installation and Configuration 4 - 15Low Battery Temperature Compensation is enabled, tempe

Page 70

Galaxy Vector Controller GCM2, GCM3Issue 4 January 2008 Table of Contents - 3Appendix A CommunicationsModem A - 1Port Settings A - 1Logging in A

Page 71

Galaxy Vector Controller GCM2, GCM34 - 16 Installation and Configuration Issue 4 January 2008Contactor 1 and 2 Reconnect Voltage Threshold: This is

Page 72

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Installation and Configuration 4 - 17determined by multiplying the BD duration by this fact

Page 73

Galaxy Vector Controller GCM2, GCM34 - 18 Installation and Configuration Issue 4 January 2008displayed voltage until it matches the voltage displaye

Page 74

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Troubleshooting 5 - 15 TroubleshootingReplacing Circuit PacksTable 5-A lists the circuit pa

Page 75

Galaxy Vector Controller GCM2, GCM35 - 2 Troubleshooting Issue 4 January 2008If voltage difference ≥ 0.17, the highest battery temperature is at lea

Page 76

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Troubleshooting 5 - 3Temperature Probe Alarm is presentThe Temperature Probe Fail alarm ind

Page 78

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Product Warranty 6 - 16 Product WarrantyA. Seller warrants to Customer only, that: 1. As of

Page 79 - Communications

Galaxy Vector Controller GCM2, GCM36 - 2 Product Warranty Issue 4 January 2008With respect to Cable and Wire Products manufactured by Seller which S

Page 80

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Communications Appendix A - 1Appendix ACommunicationsModemPort Settings This section descri

Page 82 - Galaxy Gateway

Galaxy Vector Controller GCM2, GCM3Appendix A - 2 Communications Issue 4 January 2008The controller communicates with the BSM3 internal modem and an

Page 83 - Lexan Cover

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Communications Appendix A - 3After receiving the correct password, the controller will resp

Page 84

Galaxy Vector Controller GCM2, GCM3Appendix A - 4 Communications Issue 4 January 2008Galaxy GatewayIntroduction This section describes the Galaxy Ga

Page 85

Figure A-2b: GPS with Plastic Door (DA) and Vector Controller407882141Standoff(2 Places)901377366Pan Head Screw(M3 x 6mm)(3 Places)848649943BracketBIC

Page 86

Galaxy Vector Controller GCM2, GCM3Appendix A - 6 Communications Issue 4 January 2008• Always consider personal safety. Be aware of the presence of

Page 87

Item Qty Comcode Description1 1 108340100Galaxy Gateway circuit pack2 1 848281945Black insulator (not used)3 1 848364865Millennium Controller interfac

Page 88

Galaxy Vector Controller GCM2, GCM3Appendix A - 8 Communications Issue 4 January 20084. Install two 407882141 metal standoffs to the upper mounting

Page 89

Figure A-3: Gateway Connection to BLJ3 Terminal Board.P1J2EBW1BLJRS-232PowerDGABSJ1NetworkConnectionP4Galaxy Vector Controller GCM2, GCM3 Issue 4 Janu

Page 90

Galaxy Vector Controller GCM2, GCM3Appendix A - 10 Communications Issue 4 January 2008Configuring Network CommunicationsThe Galaxy Gateway uses Tran

Page 91

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Communications Appendix A - 11Baud : 9600 Data : 8 Parity : none Stop : 1 Handshaking: none

Page 92

Galaxy Vector Controller GCM2, GCM3Issue 4 January 2008 List of Figures - 1List of FiguresFigure 2-1: Galaxy Vector Controller in a Typical GPS Plan

Page 93

Galaxy Vector Controller GCM2, GCM3Appendix A - 12 Communications Issue 4 January 2008*note: 1) commands are not case sensitive 2) for t

Page 94 - Table B-3: Alarm Thresholds

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 Communications Appendix A - 13then the configuration procedure must be repeated.Post Instal

Page 96 - Table B-10: Boost Management

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 T1.317 Objects and Attributes Appendix B - 1Appendix BThe command language is based on the

Page 97 - Table B-14: Serial Ports

Galaxy Vector Controller GCM2, GCM3Appendix B - 2 T1.317 Objects and Attributes Issue 4 January 2008Table B-1: Power SystemRelated CommandsOBJ,ATTR

Page 98 - Commands

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 T1.317 Objects and Attributes Appendix B - 3Table B-5: Rectifiers (xx is 01 to 24)Related C

Page 99

Galaxy Vector Controller GCM2, GCM3Appendix B - 4 T1.317 Objects and Attributes Issue 4 January 2008Table B-9: Converter PlantRelated CommandsOBJ,AT

Page 100

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 T1.317 Objects and Attributes Appendix B - 5Table B-12: Slope Thermal CompensationRelated C

Page 101 - Regulatory Statements

Galaxy Vector Controller GCM2, GCM3Appendix B - 6 T1.317 Objects and Attributes Issue 4 January 2008CommandsThis section describes each of the remot

Page 102 - Certification

Galaxy Vector Controller GCM2, GCM3 Issue 4 January 2008 T1.317 Objects and Attributes Appendix B - 7cha Change ValueSyntax cha obj,attr=value where

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