1 Section Topic 1 Thanks - DEH40657 2 Installation and Start-up Instructions for AF-650 Bypass, NON Bypass & Disconnect
10 1. Operator Devices Your Bypass panel is equipped with several panel door mounted operator devices, which may include the following: one (1)
11 In the “Test” position AC input power to the drive will be applied and the inverter will run at the speed set in using the Hand/Off/Aut
12 Hand/Off/Auto Selector This selector is also referred to as the H-O-A switch. In the “Off” position power will be removed from the m
13 Harmonic Filter When the panel is provided with the Harmonic filter, Make sure to set the timer (CITMR) based on motor starting characteristic
14 due to a fault and the panel is configured with the optional automatic bypass functionality. Note, included with the optional automatic bypass
15 2. Customer Terminal Board – “CTB” Inside the panel enclosure there is terminal board for convenient connection of customer control wiring. T
16 CTB1-8 through CTB1-9 Drive Program Jumper. These positions come with a jumper from the factory to allow testing of the drive with the Test/Is
17 minimal time delay of 10 seconds is necessary by the operator prior to closing the remote bypass contacts and bypassing the drive. DO NOT jumpe
18 3. AF 650 GP Drive Terminal Board I/O Any of the AF 650 GP terminal board I/O points which are not already in use for proper operation of the
19 4. Adjustments The AF 650 GP & Bypass panel has several user settable adjustments, which allow it to be tailored specifically for your 3-p
2 GE Drives wishes to thank you for choosing our adjustable frequency controller product. We are committed to being the world’s leading supplier o
20 coordination issues. Therefore if it is necessary to change the input fuses, please consult your preferred fuse supplier and/or your local GE s
21 is to provide continuous long term overload protection against loads which draw current in excess of the motor’s rating. According to GE ED
22 1. Allow the OL to cool sufficiently between restarts. There is typically a 4 to 1 difference between the operation time of the OLs in their c
23 5. AF 650 GP Drive Function Code Changes The AF 650 GP Adjustable Frequency Drive has programmable function. A complete description of these f
24 AN – 0 # OK AN – 00 TIME [Loss of ref time] 10 Sec – Default AN – 01 – TIME OUT FUNCTION [3] Jogging Jog frequency setup Main Menu Para
25 Ok Downward arrow E-05 = [7] External interlock (Terminal 33 on drive (Digital I/P)) Auto-Tune In the event that it is desired to “auto-tune”
26 6. Troubleshooting Drive and Bypass Motor Rotation If careful attention to phase rotation is not made during connection of the panel to the t
27 Your AF-650 GP Non-Bypass & Disconnect Drive Panels comes with an AF-650 GP Adjustable Frequency Drive from GE Drives mounted on or in
28 1. Operator Devices page 3 2. Customer Terminal Board page 5 3. AF-650 GP Drive Terminal Board I/O
29 1. Operator Devices Operator Devices for Disconnect Drive – The following section does not apply to the Disconnect Drive Panels. All door moun
3 The following information is provided for reference use during the installation of your AF-650 GP Bypass, Non-Bypass & Disconnect Drive P
30 Hand - Off - Auto on Drive Keypad All AF-650 GP Drive Panels include a keypad for programming and operation of the drive and includes Hand, Off,
31 2. Customer Terminal Board – “CTB” The following section does not apply to the Disconnect Drive Panels. All customer terminations
32 CTB1-18 through CTB1-19 HOA – Auto status for customer CTB1-20 through CTB1-22 Analog Speed Reference Input. Connect customer supplied 0-10
33 3. AF-650GP Drive Terminal Board I/O CTB-Customer Terminal Boards are not available in Disconnect Drive panels Any of the AF 650 GP terminal b
34 4. Adjustments The AF-650 GP panel has several user settable adjustments which allow it to be tailored specifically for your 3-phase induction
35 Because instantaneous trip circuit breakers are so fast acting, the NEC actually allows trip level settings up to 1300% of motor FLA if it can b
36 5. AF-650 GP Drive Function Code Changes The following section does not apply to the Disconnect Drive Panels. All programmable functions are a
37 AN - ## OK AN – 0 # OK AN – 00 TIME [Loss of ref time] 10 Sec – Default AN – 01 – TIME OUT FUNCTION [3] Jogging Jog frequency setup Ma
38 E-0# Ok Downward arrow E-05 = [7] External interlock (Terminal 33 on drive (Digital I/P))
39 6. Troubleshooting Auto-Tune In the event that it is desired to “auto-tune” the drive to the connected motor, reference the following instructi
4 The environments for NEMA Type 1 enclosures shall be indoor where the following condition may exist; falling dirt. The environments
40 AF-650 GP User’s Guide DET -607 AF 650 GP User’s Guide for up to 50HP @ 208V & up to 100HP @460/575 or DET - 608 AF 650 G
41 Table A 208 VAC Panel Current Ratings and Maximum Allowable Fuse Sizes Table B 460 VAC Panel Current Ratings and Maximum Allowable Fus
42 Table A AF 650 GP Panels – 208 VAC Current Ratings and Maximum Fuse Sizes VAC Panel VAC Panel Max Allowable Hp Rating Current Rat
43 Table B AF 650 GP Panels – 460 VAC Current Ratings and Maximum Fuse Sizes VAC Panel VAC Panel Max Allowable Hp Rating Current Rat
44 Table C AF 650 GP Panels – 575 VAC Current Ratings and Maximum Fuse Sizes VAC Panel VAC Panel Max Allowable Hp Rating Current Rat
45 In-Warranty Information Form The purpose of this form is to provide specific information to GE Drives to aid in expediting par
46 VI. To aid in part replacement please fill complete the following: To: ______________________ From: _____________________ Fax: _________
47 DEH40653 – Page 1
48 Table – 1 (208V) Device AF - 600 Hp Rating(s) Minimum Wire Size Maximum Wire Size Required Torque NON FUSED DISCONNECTOR AND FUSE BLOCK 2-5 # 14
49 Table – 2 (460V) Device AF - 600 Hp Rating(s) Minimum Wire Size Maximum Wire Size Required Torque NON FUSED DISCONNECTOR AND FUSE BLOCK 1 throu
5 No conduit holes are provided in the enclosure; therefore the customer must install all conduit holes. Place a protective covering over
50 Table – 2 (460V) Device AF - 600 Hp Rating(s) Minimum Wire Size Maximum Wire Size Required Torque Load Reactor (6KFP Series) 1 through 5 # 22
51 Table – 3 (575V) Device AF - 600 Hp Rating(s) Minimum Wire Size Maximum Wire Size Required Torque NON FUSED DISCONNECTOR AND FUSE BLOCK 1 throu
52 Table – 3 (575V) Device AF - 600 Hp Rating(s) Minimum Wire Size Maximum Wire Size Required Torque Load Reactor (6KFP Series) 1 through 5 # 22
53 UL508 Table 54.1 , Tightening torque for screws Test wire size installed in connector (AWG) Tightening torque (lb in.) Slotted head no 10 and la
54 DEH40653 – Page 8
55 Table A DEH40653 – Page 9
56 Table B 6KGP Series Non-Bypass Configuration - Industrial Channel HP Ratings Estimated Watt Loss(Watts) at 208V 460V 575V 2 225 181 187 3 266
57 Table C 6KGP*L Series Non-Bypass Configuration - Industrial Channel HP Ratings Estimated Watt Loss (Watts) at 208V 460V 575V 2 71 68 71 3 101
6 with load reactor), contactor (non-bypass panel with load contactor) or overload relay (all Bypass contactor configurations). For drive panels o
7 Avoid routing signal wiring with power wiring. If signal wiring is routed with control wiring a minimum separation of one (1) inch
8 Your AF 650 GP Bypass Panel comes with an AF 650 GP Adjustable Frequency Drive from GE Drives mounted on or in an enclosure which contains t
9 1. Operator Devices page 3 2. Customer Terminal Board page 8 3. AF 650 GP Drive Terminal Board I/O
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