Ge-industrial-solutions AF-300C AC Drive Manuel d'utilisateur

GEK-85716AUrinvesTM Trademark of General Electric Company, U.S.A.These lnsfwcfions do nol purporf to coverall details or vafialions in equipment lo p

LIST OF FIGURESFiaure #TitleFigure 4-26.Figure 5-l.Figure 5-2.Figure 5-3.Figure 5-4.Figure 5-5.Figure 5-6.Figure 5-7.Figure 5-6.Figure 5-9.Figure 5-l

AF-300C lnwenters GEK-85718EXTERNAL FAILURE (OH2)Is the connectionYESbetween THR and CMcorrect and intact?INOIs the alarm function ofthe external equi

(‘punolbWJ- 01 vu3JO 11 SlsU!UlJal7pauuo2 10u oa)slndu! lo~y~o3JO4 aJ!M pa$S!MIous paplajys as-f-jONONItas aut asaaJ3ul1ONI, 1 JaIJsAu! alq!ssod 1‘&am

OVERVOLTAGE UNDERVOLTAGEIYESIYESICan the decelerationYES hCreaSe time Until it istime be increased?out of the “OU”Itrip rangeI#-1NOAre the dynamicbrak

AF-300C lnverters GEK-85718OVERLOADNO1Possible inverter failure -YES Check that proper noisecontact supplier. prevention measureshave been taken.NOUs

AF-300C Inverlers GEK-85716RF-300C 1RPI.”m*------c-rFigure 8-12. CONTROL BLOCK DIAGRAM8-12

AF-300C lnvetfers GEK-85718NOTES:8-13

AF-3OOC lnverters GEK-85718wwI--1!--Figure 8-13 (Part 1 of 2). INTERCONNECTION DIAGRAM - 40 HP INVERTERS8-14

AF-300C heifers GEK-85718-____________________--------------------------------------_---N3I--j8Icot4lRoL P.C.B.iFigure 8-l 3 (Part 2 of 2). INTERCONN

l-_____c___________________c______________------~-__-__________-_____--------em-Figure8-14(Part1of2).INTERCONNECTIONDIAGRAM-50 AND60 HPINVERTERS8-16

Af-300C lnverters GEK-85718CONTROL P.C.B.Figure 8-14 (Part2 of2).INTERCONNECTION DIAGRAM-50AND 60HPINVERTERS8-17

LIST OF FIGURESFiaure #Figure 8-l 1.Figure 8-I 2.Figure S-13.Figure 8-I 4.Figure 8-15.Figure 8-16.Figure 8-l 7.Figure 6-18.TitlePacreMOTOR STALLS DURI

AF-300C Invertem GEK-85718mm4- 1---1-I____________________________________I___------------------------------------mm-Figure 8-15 {Part 1 of 2). INTERC

AF-300C Inverters GEK-85718CONTROL P.C.B.Figure 8-15 (Part 2 of 2). INTERCONNECTION DIAGRAM - 75 HP INVERTERS8-19

AF-300C /metiers GEK-85716r-s?4 muAl----lADaP-C._---_-- -----__ -----_-__------PI Y_----3----- _---- -------------------_--------tFigure 8-16(Part1of

iICIItII ItI-F--YItCONTROL P.C.B.:-------Figure8-18 (Part 2of2).INTERCONNECTION DIAGRAM-100 and 125 HP INVERTERS8-21

AF-300C lnverfers GEK-85718r----‘------------------------------------L!IILFigure 8-17 (Part 1 of 2). INTERCONNECTION DIAGRAM - 150 HP INVERTERS8-22

AF-300C lnverters GEK-85718-______________-_--__I__________________------------------------nl2lwzlW1NP----CONTROL P.C.B.Figure 8-17 (Part 2 of 2). I

AF-300C lnverfers GEK-85716tt- ----------_--..-.---.--------------.-II------ -WI1 ml* lnuI IFigure 8-18(Part1of 2).INTERCONNECTION DIAGRAM-175 to300HP

AF-300C lnverters GEK-85716Figure8-l8(Part2of2). INTERCONNECTION DIAGRAM-175to300HPINVERTERS8-25

AF-300C Inventers GEK-85716NOTES:8-26

AF-300C Inverters GEK-857169. WARRANTY PARTS AND SERVICEThe purpose of the following is to provide specific in-structions to the user of the AF300C i

AMOOC lnverters GEK-85716,.NOTES:vi

IN-WARRANTY FAILURE CHECKLIST (continued)Application Information [continued]! (check Yes or No)Other Equipment on Same PowerYesNo -if Yes, what?Line R

AF-300C lnwerters GEK-8571810. REPLACEMENT PARTSRefer to the Following Tables when ordering parts per the procedures outlined in Section 9 of this Ins

TABLE 9: AF-300C INVERTER RENEWAL PARTS (40 - 100 HP) (cont.)NOTE: All parts not specifically shown as Non-U Listed are UL Listed.1 o-2

AF-SOOC /metiers GEK-85718TABLE 9: AF-300C INVERTER RENEWAL PARTS (125 - 300 HP) (cont.)DescriptionRatingIPart Numberlnverter Horsepower and Quanti

AF-300C lnverters GEK-85718ITER RENEWAL PARTS (125 - 300 HP) (cont.)TABLE 9: AF-300C INVEr Horsepower and Quantity Per lnverter150 175 200 250300Desc

AF300C lnverters GEK-85718FUNCTION CODE SETTINGS: Factory and FieldModeFunc.I ICodeNameFactorv I FieldSettinn/lndicationmI IIncre-RanqeynJt meritSetti

AUXILIARYPARAMETER(continued)FUNCTION CODE SETTINGS: Factory and FieldFunc. Settinn/lndicationQa& Incre-Factory FieldCode NameRanneynJmSettinq Set

GE Drive SystemsGEK-85716A Issue Date 8/94General Electric Company1501 Roanoke BoulevardSalem, Vhginia 24 153

Af-300C lnverfers GEK-857181 m SAFETY PRECAUTIONSWARNING, CAUTION AND NOTELABELS PLACED ON THE EQUIPMENTThe following format is used on the safety and

AF-300C lnverters GEK-85716WARNING - BURN AND SHOCK HAZARD:Shut off the AC power supply before making theoutput connections. Voltage may be present be

AF-300C lnverfers GEK-85718CAUTION: Motor Thermal Overload protectionmust be provided, either bv motor thermoswitch,external motor overload relav, or

AF-JOOC /wetters GEK-85718/VOTES:l-4

AF-300C Inverters GEK-857162. DESCRIPTION, COMPONENTIDENTIFICATION, AND SPECIFICATIONS,GENERAL DESCRIPTIONThe AF-300CTM inverter is available in 40 to

AF-300C lnverfers GEK-857164. Avoid storage in humid environments or inatmospheres that contain corrosive gases suchas sulferized gas, ammonia gas, o

lnverter Cooled InsideThe Control EnclosurewII:-I-t t----Qclb!t tCOOLING AIRy MOUNTING ANDUFilNG ADAPTERlnverter Cooled OutsideThe Control EnclosureCO

AF-300C Invetters GEK-85716EDSelectionIndicatorFUNCTIONDATAFASTLOCALFigure 2-4. KEYPAD PANEL COMPONENT IDENTIFICATIONUnitIndicatorsLED Indicator -The

AF-300C lnwetiers GEK-85718TABLE 1: AF-300C INVERTER STANDARD SPECIFICATIONSinverter HP (400460 VAC)Standard ApplicableMotors460V (KW)30OUTPUT:Rated C

AF-300C lnverters GEK-85716TABLE 1: AF-300C INVERTER STANDARD SPECIFICATIONS (continued)ITEMSPECIFICATIONinverter HP (400-46OV)CONTROL: (continued),To

AF-300C lnverfers GEK-85718TABLE 1: AF-300C INVERTER STANDARD SPECfFlCATlONS (continued)ITEMSPECIFICATIONlnverter HP (400-460 VAC)40 50 60 75 100 125

AF-300C lnverters GEK-85718TABLE 1: AF-300C INVERTER STANDARD SPECIFICATIONS (continued)ITEMISPECIFICATION94.494.995.495.395.3 95.574.8 77.779.4 79.

AMOOC lnverters GEK-85718INVERTER OPTIONSVarious options are available for the AFSOOC Inverter.These options can be ordered from the supplier of the

AF-300C NON-HORSEPOWER R&ATED OPTIONSDescriptionGE Catalog #RS-422/485 Card6VKC3RSBCD Card6VKC3BCAmps Signal Card6VKC3ASOutput Signal Card 6VKC3A

AF-300C lnveriters GEK-85718104X22OFAOO3123456NOTE: AU DIMENSIONS ARE IN INCHES.104X220FA0046+.,, I_104X22OFAOOl. 002. GO3I--“‘-71f:4:56:S/16 IN. MTG.

AWOOC lnwerfers GEK-85716NOTES:All dimensions in inches (not drawn to scale).Dimension tolerance of +/-0.09 unless otherwise indicated.Reactor may b

AF-300C lnverters GEK-857183. INSTALLATION GUIDELINESINSTALLATION ENVIRONMENTInstall the inverter in a location that meets the follow-ing requiremen

GE Drive SystemsSUPPLEMENT #1FOR INSTRUCTION MANUAL GEK-85716AThese instructions do not purport to cover all details or variations in equipment, nor t

ENCLOSED MOUNTING INSTALLATIONGUIDELINES--When mounting inverter(s) inside of an enclosure,the temperature inside of the enclosure shouldnot exceed 50

View ‘A”View “B”-0DlA-w+* w2 -*y-1w’-ii_i-ALn d= (ON. 2)0-k-I--\UFUNGHOLE5~LirnNGHOLES--IL-=a (ON. 2)PANEL DRILLING‘UBOLT(ON. 4)Hl++1PANEL DRILLINGr-w

AF-300C Dimensions (Refer to Figure 3-3)lnverterCatalogHP Number406VAF34304OC506VAF34305OC606VAF34306OC756VAF343075C1006VAF2431OOC1256VAF343125C1506VA

AF-300C lnverters GEK-857184. WIRING PROCEDURESWiring should be implemented in accordance withthe following procedures. If these procedures dis-agr

RF-3 00cMRIN POWERINPUTLl2i1P>RC LINEREACTOR(IF REQUCIRCUITBRERKERIRED)CUSTOMER SUPPLIED3 PHASE RC POWERFigure 4-2. AC POWER CONNECTIONAUXILIARY CO

Motor Connectlons (See Fiaure 4-31WARNING-BURNANDSHOCKHAZARD:Shut off the power supply before making the out-put connections. If the power supply is o

AF-300C lnverfers GEK-857161 Braking Unit1 Braking ResistorView ‘A”NOTE: Be sure to removethe jumper from betweenterminals THR and CM orthe Braking Un

AF300C hverters GEK-857181 Braking Units3 Braking ResistorsVlew %aNOTE: Be sure to removethe jumper from betweenterminals THR and CM orthe Braking Uni

Figure 4-7. GROUND CONNECTIONSGROUND TERMINAL CONNECTIONS CONTROL CIRCUIT WIRINGIt is necessary to provide grounding in order to pro-tect against an e

OUTPUTFREQUENCYSIGNALFREQUENCYREFERENCE’ ANALOG PULSE ’(I chi I f3x IREVI FWDI 13 I 12 I 11 I ( ( I AUT IovSPEED POTE2 FREQUENCY2 ’METERFigure 4-9. F

AMOOC lnverters GEK-85716Alarm Reset Switch ConnectionIf an external RESET is required, connect a momen-tary pushbutton to the RST terminal as shown i

AF-300C /metiers GEK-85716Surge Suppressor ConnectionWhen a magnetic coil actuated device such as astarter, control relay, solenoid valve, etc., opens

AF-300C lnvetfers GEK-85716TABLE 2: TERMINAL IDENTIFICATION/FUNCTIONTerminalLabelTerminalNameFunctionMAINCIRCUIT:Ll, aL3AC Supply LineInput TerminalsC

AF-300C lnwerters GEK-85718TABLE 2: TERMINAL IDENTIFICATION/FUNCTION (continued)TerminalLabelCONTACTINPUT:CMAUTFWDREVBXXlx2x3RTlRT2THRRSTTerminalNameC

Af-300C lnverters GEK-85718TABLE 2: TERMINAL IDENTlFtCATION/FUNCTION (continued)TerminalTerminalLabel NameCONTACTINPUT:(continued)PUILOPEN COL-LECTO

AF-3OOC Invertem GEK-85718TABLE 2: TERMINAL IDENTIFICATION/FUNCTION (continued)Terminal TerminalLabelINameIFunctionPROTEC-TIONGFlGround Fault Input te

AF-300C /metiers GEK-85716;EJ: :1.._______-_-_---_________ +-*A-6+ _ - -_ -- _ -- -& _- - - _. .-. -it-- _ - _ - - .-. ' ;::, ,..-...- -

AF-300C hverkrs GEK-85718IIMPORTANT: The following CAUTIONS apply to Figures 4-l 6 through 4-26.Other NOTES that apply to a specific Figure are shown

NOTE: LOCAL/REMOTE switch should be in the ‘REMOTE’ position (“2). Set Function Code 41 to“0’ (Yes).SPEED POTLK n , l/2 WRTTBRAKETHERMALSWITCHESFigur

AF-300C Inwetters GEKm8571 6NOTE: LOCAL/REMOTE switch should be in the “REMOTE’ position (*2). Set Function Code 41 to‘--* (No).SWITCHESFigure 4-19. R

AF-300C Inverter40 to 300 HP -380/400-460 VAC, 50/60 HzGEK-85716AIssue Date: August 1994These instructions do not purport to cover all details or vari

AF-300C lnverters GEK-85716RF-380CI1FIX 1 flX2 CME FRR OL FM1 FM2 VlCl XI X2 X3 CM RTl RT2 RUT3EIA 30B 30C RUN LV FDT II 1213 FWD REV BX CM THR RST

AWOOC fnverters GEK-85718AF-300CSPEED POT1K i-L, l/2 WATTNOTE: LOCAL/REMOTE switch should be in the “REMOTE’ position (*2). Set Function Code 41 to‘-

AF-300C lnverters GEK-85716NOTE: LOCAL/REMOTE switch should be in the ‘REMOTE” position (*2). Set Function Code 41 to‘0’ (Yes).OPEN:MANUAL SPEEDCLOSED

AF300C lnvetiers GEK-85716NOTE: LOCAL/REMOTE switch should be in the “REMOTE” position (*2). Set Function Code 41 to‘-’ (No).RUT0 SPEEDOPEN:REFERENCEM

AF-3OOC inverters GEK-85718NOTES:4-22

AF-300C lnverfers GEK-857185. INVERTER OPERATIONBEFORE APPLYING AC POWERCAUTION: &not conduct_menoer testsbetweenthe inverter termirlals or cont

FUNCTIONDATAFigure 5-1. KEYPAD PANEL COMPONENT iDENTiFiCATiONTABLE 4: KEYPAD AND DISPLAY OPERATIONLED indicator -The LED indicator is made up ofthree

AF-300C Inverters GEK-85716TABLE 4: KEYPAD AND DISPLAY OPERATION (continued)UP and DOWN ARROW Keys - Used to modifyFault Monitoring Modevalues of each

AMOOC lnvetfers GEK-85716Function/l)ataindicatorsfumon selectionindicatorOATAFigure 5-2. DISPLAY LED INDICATOR IDENTIFICATIONDISPLAY EXAMPLES CHARTFa

MONITORING CONTROL SIGNALSAND INVERTER OUTPUTWhen monitoring functions other than faults, performthe following procedures. (See Figures 5-2 and 5-3.

Copyright 1994 by General Electric Company, U.S.A.All rights reserved.Printed in the United States of America.

AF-300C lnverfefs GEK-85718SETTING FUNCTION CODESTo change Function Codes settings, perform the fol-lowing procedures. (See Figure 5-2)NOTE: For conv

AF-300C lnverfers GEK-85718NOTE:If control power is turned off during faultdisplay, fault output signal will not be he/d.Perform either of the followi

5. History and Operation Data Not Rewired:The confirmation of the fault has been completedat this point. If the operation data and fault historyare no

4.5.Press the UP or DOWN ARROW keys to set thedesired number (F5, F6, F7). (See Figure 5-4.)-- Each fault history will be shown on the DataDisplay whe

2. Set all operating switches to OFF and set ‘Local/Remote’ switch to “LocaIn position.3. Apply AC power.--Control circuits and sequence circuits will

AF-300C Inverters GEK-85718CONTROL CIRCUIT CONNECTIONAND OPERATIONBasic connectlons that are required for operationfrom the Keypad Panel are shown in

AF-300C lnverters GEK-85718AXljRX2ICtlEIFAR[ OL IFllllFH2l VI 1 Cl 1 Xl 1 X2 1 X3 1 Cn IRTlIRT2(RUt3ml3~~13mcl~u~I LV IFDT~ 11 I12 I13 IFUD~REV~ Rx

AF300C lnverfers GEK-85718Terminal Connections required for Remote4. Speed Pot Plus Voltage - 1 K ohm, l/2 wattOperation are shown in Figure 5-l 0.po

,ForwardReverseIIION:IIONIION ONFigure 5-I 1. REMOTE OPERATION EXAMPLE*l CAUTION: lf it is desired to use thermal interlocks, remove thejumper from be

ACTUAL OPERATIONTerminal connections and Function Code selectionsfor Multi-Step Frequency Operation and MultiStepAcceleration and Deceleration Operati

TABLE OF CONTENTSPaae1.SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*l CAUTION: lf it is desired to use thermal interlocks, remove thejumper from between terminals THR and CM, and connect nor-mally closed thermal inter

TABLE 5: FUNCTION CODE DATAModeOPERATIONMONITORBASICPARAMETERAUXILIARYPARAMETERFunct.Code Name00Output Frequency01Reference Frequency02(“) Synchronous

Mode Funct.AUXILIARYPARAMETER(continued)ADJUSTMENTPARAMETERPROTECTIONTABLE 5: FUNCTION CODE DATA (continued)Setting and Indication DataCode313233(‘2)3

AF-300C lnverfefs GEK-85718ModeFAILUREINDICATIONTABLE 5: FUNCTION CODE DATA (continued)Funct.NameCodeFOFlF2F3F4F5F6F7Fautt MessageOutput Frequency at

AMOOC hefters GEK-85716NOTES:5-20

AF-300C Invertem GEK-857166. FUNCTION CODE DESCRIPTIONSTABLE 6: FUNCTION CODE DESCRIPTIONSOPERATION MONITOR FUNCTIONSFunctions 00 n OAThe operation

AF-300C lnverters GEK-85718Adjustment of Upper/Lower LimitsFunction 14 High Output Freq. Limiter (IHL)Function 15 Low Output Freq. Limiter (fLL)The up

AF-300C hvertefs GEK-85716Function 1 A Automatic Energy Saving Oper.When automatic energy saving operation is se-lected, voltage is reduced as shown.

AUXILIARY FUNCTION CODESFunctions 20 - 47DC BrakeFunction 20 DC Brake Start Frequency (f,-,JFunction 21 DC Brake Voltage (VocJFunction 22 DC Brake T

AcclDec Time Settings Numbers 2 - 4.Function 2A Acceleration Time (fAcc2)Function 2C Acceleration Time (fAcc3)Function 2E Acceleration Time (tAccd)Fu

AF-300C hverters GEK-85716Section7.8.9.10.TABLE OF CONTENTSTitleMAINTENANCE AND INSPECTIONPaae. . . . . . . . . . . . . . . . . . . . . . . . . . . .

AF-300C hverters GEK-85718Torque Limiter(Motoring and Braking)Function 33 Motoring Torque Limit (T,JFunction 34 Braking Torque Limit (T,J-- Torque

1 Function 36 Frequency At Reference (FAR)IThis signal is active (On) when the output fre-quency reaches the reference frequency.This is an open colle

Frequency MonitorFunction 40 Pulse Freq. Meter CoefficientFunction 50 Analog Freq. Meter CalibrationThe inverter output frequency can be monitoredfrom

IFunction 43 Auto-Restart For MomentaryPower FailureIThis function specifies whether the inverter is to berestarted automatically when power is recove

Function 45 Open Collector Output Selection (continued)Operation Monitor Output When Setting Is ‘2” (When inverter is tripped)Individual FaultTerminal

AF-300C lnverters GEK-85716Function 47 Operation By Signal PolarityThis function enables the direction of motor rota-tion to be changed according to t

Af-300C lnverters GEK-85716FAULT INDICATION AND DETECTIONfault lndicafion1 Functions FO - F7IThe fault indication function is composed of thefollowing

AF-300C /metiers GEK-85716Figure 6-l. AF300C FUNCTION CODE MAP6-13

AF300C lnwerters GEK-85718NOTES:6-I 4

AF-300C lnwerters GEK-857167. MAINTENANCE AND INSPECTIONSo that the AF-300C inverter may give extended pe-riods of trouble-free operation and to preve

LIST OF FIGURESFiuure #TitlePacleFigure 2-1.Figure 2-2.Figure 2-3.Figure 2-4.Figure 2-5.Figure 2-6.Figure 3-1.Figure 3-2.Figure 3-3.Figure 4-1.Figure

INSPECTION ITEMS CHARTItem Reason of InsDection Corrective ActionPower SourceWiihin permissible limits (323 - 506 VAC) Adjust the power supply voltag

AF-300C hefters GEK-85718input SideOutput Side(Power Side)(Electric Motor Side)INVERTERSymbol ofInstrumentInput Side Measuring Inst.(Power Side)Amper

AF-300C lnverfers GEK-85715NOTES:7-4

AF-300C lnverters GEK-857188. TROUBLESHOOTINGTheTABLES and Figures within this Section arefurnished to aid in troubleshooting the more common problems

AF-300C lnverters GEK-85718TABLE 7: FAULT DESCRIPTION AND OPERATION (continued)Dis-plavFunctionOH2 External FaultErr0 CPU AbnormalErr9Err1Setting Erro

Displa]OCloc2AF-300C lnverters GEK-85718TABLE 8: FAULT CONDITION DISPLAY ANDCORRECTIVE ACTIONCheck For: Corrective ActionAC supply voltage not within

AMOOC lnverfers GEK-85718TABLE 8: FAULT CONDITION DISPLAY ANDCORRECTIVE ACTION (continued)DimlayCheck For:OH1OH2LUOl2Err1Err0Err9Err2ErrdCorrective A

AF-300C lnverters GEK-85716Motor Runs But Speed Does Not ChangeINOIs Upper/Lower LimiterActivated?I,(Function Codes14 andll5)NOUse INC SPEED andWhat

AF-300C hvetters GEK-85718Motor Rotation Is Not SmoothDuring Acceleration/Deceleration?NOLengthen Acceleration/DecelerationTime Setting. YESInput Volt

AF-300C Imetiers GEK-85716INVERTER OVERHEAT (OHl)IIIs the inverter coolingNOCheck Power toCorrect Powerfan working?cooling fan.No Supply Problem.twis