Ge-industrial-solutions AF-300 MICRO-$AVER II Manuel d'utilisateur

AF-300InstructionsMICRO-$AVER II1/4 - 5 HorsepowerTM

2-2RUN Key - Key used for startingoperation. The LED (green) lights upduring operation.This key does not function whenterminal operation control is

2-3(2) Controlling Method for Keypad PanelWhen the power supply is activated, the keypad panel display will be as shown in the figure on the right (6

2-4Enclosure NEMA 1or NEMA 4Installation Location: NEMA 1 Suitable for indoor mounting only, less than 1000 meters (3281 feet) elevation,not in contac

2-5Voltage/Frequency Voltage - 80-240 VAC or 160-480 VACCharacteristics (V/F) Frequency - 0.2 to 400 HzTorque Boost 0: Automatic torque boost or 1 to

2-6Protective Functions: – Stall prevention – Undervoltage– Surge input – Overcurrent– Drive overheating – Overvoltage– External faults – Short circui

2-7NOTE: Carrier Frequency: High setting F_12 = 15 Low setting F_12 = 0Table 2: Drive Dimen

3-15" or more5" or moreFigure 3-1. DRIVE MOUNTING CLEARANCE2"or more2"or more INSTALLATION ENVIRONMENT Install the Drive

3-2Figure 2 Figure 3Figure 1DimensionsNote: Inches (MM)4.29 (109)0.24 (6)3.66 (93)5.43 (1

3-3DimensionsFigure 4 Figure 5 Figure 6Figure 7 Figure 8

3-4Dimensions of Keypad and Keypad Mounting HolesMounting Hole (panel cut-out)Keypad Part # 6KM$2KP1 for NEMA 1 unit6KM$2KP4 for NEMA 4 unitInches (MM

iThese instructions do not purport to cover all details or variations in equipment, nor to provide forevery possible contingency to be met during inst

4-1Figure 4-1. REMOVING THE TOP COVERUnit Cover (Middle)Mounting Screw HolesKeypad PanelUnit Cover (Top)Top Cover ScrewRemoving Top CoverTo access Ma

4-2Control Circuit WiringDrive is wired at shipment for operation and frequencysetting through the keypad panel (frequency is set at 60Hz.)– See Figu

4-3Main Circuit Wiring1. Connect the ground terminal as shown in the appro-priate view of Figure 4-3. (Do not operate withoutthe unit being grounded.

4-4Table 4: Wire Size Recommendations& Circuit Protection Ratings240V – Single Phase and 230V Three PhaseDB Incoming PowerModel PH HP Output Cur

4-5Figure 4-5. DYNAMIC BRAKING RESISTOR CONNECTIONS* Not available on 6KM$221F25X1A1, 6KM$221F25A4A1, 6KM$223F25X1A1, 6KM$223F25A4A1.* Factory insta

4-6CAUTION:1. The Control Circuit Terminal wiring should be kept as far as possible from the main circuit wiring to preventoperation error due to noi

4-7TABLE 5: Terminal Identification/FunctionTerminal Terminal Label Name FunctionPOWER TERMINAL B

4-8CONTROL TERMINAL BOARD (Continued)THR External thermal trip With THR-CM (open), OH trip will occur and the motor willcommand coast-to-stop.NOTE: W

4-9Figure 4-7. DRIVE INTERFACE DETAILS250 Ohms22K Ohms1 - 5K Ohms2 WATT+4 to +20 mA dcReference InputWith PLC Terminal Connection Between PLC and D

5-1Figure 5-1. KEYPAD PANEL DISPLAY WHEN AC POWER IS APPLIEDSection 5DRIVE OPERATIONPRE-OPERATION INSPECTIONAfter mounting and wiring has been comple

iiTABLE OF CONTENTSSection Title Page1. SAFETY PRECAUTIONS ...1-12. DESCRIPTION

5-2Changing Function Codes in the RUN Mode (See TABLE 6)➁➀This is the state in which all operation signals ( signal)[Keypad operation], FWD

5-3➀STOP Mode (Display continually flashes)Not effectiveNot effectiveTo PROGRAMmode while stoppedTo PROGRAMmode while stoppedTo PROGRAMmode while stop

5-4Not effectiveNot effectiveNot effectiveNot effectiveNot effective➁RUN Modem/min display➛➛➛➛ ➛➛➛➛➛➛Keypad paneloperation:Drive will stopDisplay = AT

5-5PROGRAM mode while stopped (example: changing the Torque Boost 1data)➂Not effectiveNot effectiveNot operationalExit PROGRAM modeto keypad display**

5-6➃PROGRAM mode while running (example: changing the Torque Boost 1data) *NOTE: After changing function data with keys, the k

5-7➄TRIP modeNOTE: Past fault records also can be displayed with Function Code 29.Not effective➛Not effectiveNot effectiveNot effectiveNot effective➛

5-8Summary of each operation mode : The following table shows a summary of the various modes. PRGRESET PRG. MODEHz A

5-9CAUTION: Megger Test:Do not conduct megger tests between the Drive main circuit terminals, or control circuit terminals.Refer to Section 7 "M

5-1043 X4 Terminal Function 1744 *Multistep Frequency Setting 8 1745 *Multistep Frequency Setting 9 1746 *Multistep Frequency Setting 10 1747 *Mult

5-1166 Electronic Overload 2 22Selection67 Electronic Overload 22 Setting 268 *Slip Compensation 2269 Torque Vector Control 2370 Motor HP Capacit

iii8. TROUBLESHOOTING... 8-1Table 8: Fault Condition Description and Operati

LEDData Factory CustomerDisplay Setting Description Setting Setting6-1F_00 DATA PROTECTION 0This Function protects the data setting fromaccidental cha

6-2LEDData Factory CustomerDisplay Setting Description Setting SettingThe initial value for frequency setting is always zero afterthe drive is stopped

LEDData Factory CustomerDisplay Setting Description Setting Setting6-3F_02 OPERATION COMMAND 0/1*Selection of the input method for operation commands0

6-4LEDData Factory CustomerDisplay Setting Description Setting SettingF_05 80MAXIMUM OUTPUT VOLTAGE 230to This sets the maximum out

LEDData Factory CustomerDisplay Setting Description Setting Setting6-5*F_09 FMA (Analog Meter) VOLTAGE ADJUSTMENT 85This function adjusts the full sca

6-6LEDData Factory CustomerDisplay Setting Description Setting SettingF_13 0 NUMBER OF RESTART ATTEMPTS 0to This sets the number of times the Drive au

LEDData Factory CustomerDisplay Setting Description Setting Setting6-7Drive frequency (Hz)Drive frequency (Hz)F_15ELECTRONIC OVERLOAD 1 1The Drive&apo

6-8LEDData Factory CustomerDisplay Setting Description Setting Settingor more→F_15 Electronic Overload operation(cont'd) characteristics1 1) For

LEDData Factory CustomerDisplay Setting Description Setting Setting6-9 F_17 DC BRAKE (Operation Selection)This selects the DC brake operation to activ

6-10LEDData Factory CustomerDisplay Setting Description Setting Setting*F_21 MULTISTEP FREQUENCY #1 5.00Hz*F_22MULTISTEP FREQUENCY #2 10.00Hz*F_23MULT

1-1The following format is used on the equipment or foundin this manual. Read all labels and follow the directionswhenever working on the equipment.D

LEDData Factory CustomerDisplay Setting Description Setting Setting6-11F_28 S-CURVE ACCELERATION/DECELERATION 0(Operation Selection)Selects whether S-

6-12LEDData Factory CustomerDisplay Setting Description Setting SettingVContents of thelast trip aredisplayed.Contents of thesecond-last tripare displ

LEDData Factory CustomerDisplay Setting Description Setting Setting6-13F_33 BRAKING TORQUE SELECTION 0This sets the limit level for braking torque

6-14LEDData Factory CustomerDisplay Setting Description Setting Setting*F_35 0.00 GAIN FOR FREQUENCY SETTING SIGNAL 100.0%to This sets the size (gradi

LEDData Factory CustomerDisplay Setting Description Setting Setting6-15*F_36 0 t o 4 0 0 HIGH FREQUENCY LIMITER 70 Hz*F_37 0 t o 4 0 0LOW FREQUENC

6-16LEDData Factory CustomerDisplay Setting Description Setting SettingF_40 FMA, FMP TERMINALS 0(Operation Selection)This switches the output destina

LEDData Factory CustomerDisplay Setting Description Setting Setting6-17F_43 X4 TERMINAL FUNCTION 0The function for the X4 input terminal can be sele

6-18LEDData Factory CustomerDisplay Setting Description Setting Setting*F_52 0.02 to 5.0FREQUENCY SETTING SIGNAL FILTER .06sThis Function Code is us

LEDData Factory CustomerDisplay Setting Description Setting Setting6-19Setting rangeSetting step Unit0.00 to 99.990.01100.0 to 400.00.1 HzF_54 Y1 TER

6-20LEDData Factory CustomerDisplay Setting Description Setting SettingFDTHYSTERESISFDTHYSTERESISFARSIGNAL OFF ON ON

1-2WARNINGS The Drive leakage current toground is higher than 3mA. Use groundingconductor as specified in Table 250-95 o

LEDData Factory CustomerDisplay Setting Description Setting Setting6-21*F_58 0 t o 30 JUMP FREQUENCY (Hysteresis) 3 Hz*F_59 0 t o 4 00JUMP FREQUENCY

6-22LEDData Factory CustomerDisplay Setting Description Setting Setting*F_65 1 TORQUE BOOST 2 132 This sets the torque boost 2 to one of 31 patterns w

LEDData Factory CustomerDisplay Setting Description Setting Setting6-23F_69 TORQUE VECTOR CONTROL 0This selects whether Torque Vector Control is activ

6-24LEDData Factory CustomerDisplay Setting Description Setting SettingF_74AUTOMATIC TUNING 0This function is used to automatically tune the primaryre

LEDData Factory CustomerDisplay Setting Description Setting Setting6-25F_76 0.00 to 50 MOTOR 1 (%X Setting) Std. 4-poleThis function displays the leak

7-1AC InductionTo prevent potential problems and provide long periods of trouble-free operation, the following checks should beperiodically conducted.

7-2INSPECTION ITEMS CHARTItem Inspection Criteria Corrective ActionPower Supply Within permissible limits (170-264 Vac) Adjust the power supply voltag

7-3Figure 7-2. MEASUREMENT LOCATIONS AND DEVICES EXAMPLEMEASUREMENT POINTS AND METERSSince the Drive's input/output voltage and current contain

8-1Section 8TROUBLESHOOTINGTABLE 8: Fault Condition Description and OperationThe following Drive protection functions have been incorporated in the

8-2TROUBLESHOOTINGIf the function of the Drive is lost by a failure or if an abnormal condition has occurred, refer to the following diagnosisfor its

1-3with the NEC or Canadian Electrical Code. Theconnection shall be made by a UL listed or CSAcertified closed-loop terminal connector sized forthe w

8-3O UThe powersupplyvoltageshould becorrected.YesYesNoWill fault take place when the load is removed suddenly?Is the power supply voltage within the

8-4( 3 ) UndervoltageNOTE 1 – When the DC bus capacitor is discharged by a system power failure and the controlpower of the Drive is reduced, automati

8-5( 4 ) Drive overheatedO H 1Is the Drive loadtoo large?NoYesNoNoReduce the load oruse a Drive withhigher capacity.Replace the coolingfan.NoYesRemove

8-6( 6 ) OverloadO LOverload Protection Overload Protectionof Drive Unit of MotorIs the electronicoverload character-istic correct for themotor&apos

8-7( 7 ) Memory error, keypad communications error, CPU errorDisplay abnormalTurn the power supplyoff. Wait until theCHARGE “CRG” lampgoes OFF. Then t

8-8( 8 ) Drive output circuit errorEr7YesAre terminals U, V and Wnot yet connected or open?NoIs BX-CM signal ON/CLOSED?Connect or replace the wiring.T

8-9The motorwill not run( 9 ) Motor will not run.Set the correctfrequency.When there is noabnormal conditioncontinue operation.Will the motor run ifKe

8-10( 10 ) Motor will run but speed will not change.The electricmotor willrun but thespeed willnot change.Do the setfrequencies ofeach selectionstep c

8-11( 11 ) Motor will stall during acceleration.The motor will stallduring accelerationIncrease the settime.Is the accelerationtime setting short?YesY

8-12( 12 ) Motor heating abnormal.Is the load too large?Is the motor contin-uously operated atvery low speed(frequency)?Is the output voltage(Terminal

1-4UL/CSA Drive Caution LabelUse 60/70°C copper wire only. Use Class 1 wire only.Suitable for use on a circuit capable of delivering not more than 1,

9-1WARRANTY PARTS AND SERVICEThe purpose of the following section is to providespecific instructions to the user of the AF-300 Micro-$aver II Drive re

9-2IN-WARRANTY FAILURE CHECKLISTTo assist with warranty troubleshooting, the following information is required. This data is needed to evaluatethe ca

9-3AF-300 Micro-$aver II Spare Parts ListDescription Part No. 6KM$223***N1A1(X4A1) 6KM$221***N1A1(X4A1) 6KM$243***N1A1(X4A1)F25 F50 001 002 003 005 F2

10-1Section 10CE MARKElectromagnetic Compatibility (EMC)GeneralIn accordance with the provisions described in theEuropean Commission Guidelines Docume

10-2Recommended Installation InstructionsThese instructions must be followed in order toconform to the EMC Directive. Follow the usualsafety procedure

10-3Fig. 10-3 Recommended installation detail inside the enclosure (1)L1L2P (+)

10-4Fig. 10-4 Recommended installation detail inside the enclosure (2)P(+)

10-5EC Declaration of ConformityProduct identificationProduct: InverterBrand: GE Fuji ElectricModel/type: 6KM$221F25N1A1 to 6KM$221003N1A16KM$221F25X4

GE Fuji Drives USA, Inc.1501 Roanoke Blvd. Suite 435Salem, VA 241531-800-543-6196Internet Address: http://www.ge.comGEI-100272B (3/98) Printed in Japa

2-1Section 2DESCRIPTION, COMPONENTIDENTIFICATION, and SPECIFICATIONThe Drive is available in ratings of 1/4 to 3 HP 200-240 VAC single phase input, 1