Ge-industrial-solutions AF-300 P11 Manuel d'utilisateur

GEI-100364DSupersedes GEI-100364C070730FERGADVGE Consumer & Industrial41 Woodford Avenue, Plainville, CT 06062www.geelectrical.comGE Consumer &

Data subject to change without notice 7/07. © 2007 GE DrivesAF-300 P11™ Model Numbering System DiagramDescription 6K P11 N N (X/N)NN X N X NGE Product

6-1Data subject to change without notice 7/07. © 2007 GE Drives6. Protective OperationsLED LCDOC1 OC DURING ACC During accelerationOC2 OC DURING DEC D

6-2Data subject to change without notice 7/07. © 2007 GE Drives6.2 Alarm ResetTo release the trip status, enter the reset command bypressing the RESET

7-1Data subject to change without notice 7/07. © 2007 GE Drives7. Troubleshooting7.1 Activation of Protective Function(1) OvercurrentOvercurrent duri

7-2Data subject to change without notice 7/07. © 2007 GE DrivesOvervoltage duringacceleration OU1(4) OvervoltageOvervoltage duringdeceleration OU2Over

7-3Data subject to change without notice 7/07. © 2007 GE Drives(6) Overheating internally and overheatingof heat sink(7) External thermal relay tripp

7-4Data subject to change without notice 7/07. © 2007 GE Drives(9) Memory error Er1, Keypad panel communication error Er2, CPU error Er3(10) Out

7-5Data subject to change without notice 7/07. © 2007 GE DrivesCheck for problems (lowvoltage, an open phase,a loose connection, poorcontact) and reme

7-6Data subject to change without notice 7/07. © 2007 GE Drives(2) If the motor rotates but the speed does not changeIn the following cases, changing

7-7Data subject to change without notice 7/07. © 2007 GE Drives(3) If the motor stalls during accelerationThe motor stalls duringacceleration.YESNOIs

7-8Data subject to change without notice 7/07. © 2007 GE DrivesNotes

Data subject to change without notice 7/07. © 2007 GE DrivesAF-300 P11 Dimensions & WeightsviiiAF-300 P11HP RatingNEMA EnclosureRated Output C

8-1Data subject to change without notice 7/07. © 2007 GE Drives8. Maintenance and InspectionProceed with daily inspection and periodic inspection to p

8-2Data subject to change without notice 7/07. © 2007 GE DrivesEnvironmentVoltageKeypad panelStructure(frame or cover)CommonConductorsand wiringTermin

8-3Data subject to change without notice 7/07. © 2007 GE DrivesNote: If equipment is stained, wipe with a clean cloth. Use a vacuum to remove dust. *

8-4Data subject to change without notice 7/07. © 2007 GE Drives8.3 Main Circuit MeasurementsThe indicated values depend on the type of meter, because

8-5Data subject to change without notice 7/07. © 2007 GE Drives8.4 Insulation TestAvoid megger testing on an drive since an insulation test was comple

8-6Data subject to change without notice 7/07. © 2007 GE DrivesNotes:

9-1Data subject to change without notice 7/07. © 2007 GE Drives9. Warranty Parts and ServiceThe purpose of this section is to provide specificinstruct

9-2Data subject to change without notice 7/07. © 2007 GE DrivesIN-WARRANTY FAILURE CHECKLISTTo assist with warranty troubleshooting, the following inf

10-1Data subject to change without notice 7/07. © 2007 GE Drives10. AF-300 P11 Replacement PartsCatalog No. Rating Drive HP & Quantity per drive1/

10-2Data subject to change without notice 7/07. © 2007 GE DrivesCatalog No. Rating Drive HP & Quantity per drive40 50 60 75 100 125 150AF-300 P11

Data subject to change without notice 7/07. © 2007 GE DrivesAF-300 P11 Dimensions & WeightsixAF-300 P11HP RatingNEMA EnclosureRated Output Cur

10-3Data subject to change without notice 7/07. © 2007 GE DrivesCatalog No. Rating Drive HP & Quantity per drive1/2 12357.51015202530AF-300 P11 46

10-4Data subject to change without notice 7/07. © 2007 GE Drives10. AF-300 P11 Replacement Parts (continued)Catalog No. Rating Drive HP & Quantity

10-5Data subject to change without notice 7/07. © 2007 GE Drives10. AF-300 P11 Replacement Parts (continued)Catalog No. Rating Drive HP & Quantity

10-6Data subject to change without notice 7/07. © 2007 GE DrivesNotes:

11-1Data subject to change without notice 7/07. © 2007 GE Drives11. Specifications11.1 Standard SpecificationsThree-phase 230V seriesF25 F50 001 002 0

11-2Data subject to change without notice 7/07. © 2007 GE DrivesThree-phase 460V seriesF50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100

11-3Data subject to change without notice 7/07. © 2007 GE Drives11.2 Common SpecificationsExplanationSinusoidal wave PWM control (with V/F control, to

11-4Data subject to change without notice 7/07. © 2007 GE Drives11.2 Common Specifications (continued)ExplanationOutput frequency, setting frequency,

11-5Data subject to change without notice 7/07. © 2007 GE Drives11.3 Outline Dimensions0.24(6)0.28(7)10.25(260)9.69(246)4.29(109)3.43(87)3.74(95)0.31(

11-6Data subject to change without notice 7/07. © 2007 GE Drives11.3.1 Outline Dimensions NEMA 1230V Series NEMA 1Mtg. Wt.W1 W3 W4 H1 H2 H3 H6 H7 H9 H

Data subject to change without notice 7/07. © 2007 GE DrivesAF-300 P11 Dimensions & WeightsxAF-300 P11HP RatingNEMA EnclosureRated Output Curr

11-7Data subject to change without notice 7/07. © 2007 GE DrivesSurface Mount460V Series NEMA 1WW1W3W4W5W6H1 H2H4H8H9DD1400 26.8 22.8 11.4 – 24.0 21.9

11-8Data subject to change without notice 7/07. © 2007 GE Drives11.3.2 Outline Dimensions Open TypeSurface Mount Through Panel Mount230

11-9Data subject to change without notice 7/07. © 2007 GE Drives460V Series Open TypeWW1W2W3W4W5H H1H2 H3 H4 H5 H6 H7 D D1400 26.8 22.8 26.0 11.4 24.0

11-10Data subject to change without notice 7/07. © 2007 GE Drives11.3.3 Outline Dimensions Open Type with NEMA 12 Heatsink

11-11Data subject to change without notice 7/07. © 2007 GE DrivesAF-300 P11 230 VAC SeriesDIMENSIONS Inch(mm) Fixing Wt. FigWW1W2W3W4W5W6W7W8W9H H1

11-12Data subject to change without notice 7/07. © 2007 GE DrivesKeypad Mounting Hole (Panel Cutting)Dimensions in inches (mm)2.52 (64)1.69 (42)dia. 0

12-1Data subject to change without notice 7/07. © 2007 GE DrivesThe serial interface supports operation, configuration and monitoring of drive functi

12-2Data subject to change without notice 7/07. © 2007 GE Drives12.5 Drive Function Code AccessAll of the drive function codes are accessible through

12-3Data subject to change without notice 7/07. © 2007 GE DrivesMonitoring parameter registersAddress Code Description Unit Range Min. unit Read Data/

12-4Data subject to change without notice 7/07. © 2007 GE Drives12.7 Data Format SpecificationAll data in the data field of communication frame shall

1-1Data subject to change without notice 7/07. © 2007 GE Drives1. Before Using This Product1.1 Receiving Instructions40 HP or moreLiftingHoles(4 hol

12-5Data subject to change without notice 7/07. © 2007 GE DrivesCode Code0 No alarm —- 22 Overheat, DB resistor dbH1 Overcurrent, during acceleration

12-6Data subject to change without notice 7/07. © 2007 GE DrivesBUSY WR RL ALM DEC ACC IL VL TL NUV

12-7Data subject to change without notice 7/07. © 2007 GE DrivesType Generation Series

12-8Data subject to change without notice 7/07. © 2007 GE DrivesData format [21] Auto tuning0: Without forward rotation command1: With forward rotatio

13-1Data subject to change without notice 7/07. © 2007 GE Drives13. OptionsThe drive supports two internally mounted cards. One option card is mounted

13-2Data subject to change without notice 7/07. © 2007 GE DrivesName Digital I/O interface cardType OPCG11SDIOFunction 4 digital inputs: Binary code i

13-3Data subject to change without notice 7/07. © 2007 GE DrivesName Analog I/O Interface CardTypeFunction2 analog outputs (1 voltage output and 1 cur

13-4Data subject to change without notice 7/07. © 2007 GE DrivesName Relay Output CardType Card type OPCG11SRYUnit typeFunction• Converts transistor

14-1Data subject to change without notice 7/07. © 2007 GE Drives14. Electromagnetic Compatibility (EMC)14.1 GeneralIn accordance with the provisions d

14-2Data subject to change without notice 7/07. © 2007 GE DrivesApplied Drive AF-300 P11[Hp] Max. rated voltage 3 Phase 230 VAC Filter TypeP11 (Fuj

1-2Data subject to change without notice 7/07. © 2007 GE Drives1.3 Handling the Product(1) Removing the CoverFor drives 30HP or less, loosen the cover

14-3Data subject to change without notice 7/07. © 2007 GE DrivesPart No. D H TOF1 0.98 (25) 2.01 (51) 0.67 (17)OF2 1.61 (41) 2.80 (71) 0.71 (18)OF3 2.

14-4Data subject to change without notice 7/07. © 2007 GE DrivesWW1H H1 DRF3100-F11 7.87 (200) 6.54 (166) 17.1 (435) 16.1 (408) 5.12 (130)RF3180-F11 7

14-5Data subject to change without notice 7/07. © 2007 GE DrivesFigure 5 Outline Dimensions (RF3880-F11)Figure 6 230V all Hp460V less than 450 Hp

14-6Data subject to change without notice 7/07. © 2007 GE DrivesFigure 7 AF-300 P11 460V 500 Hp and higher

GEI-100364DSupersedes GEI-100364C070730FERGADVGE Consumer & Industrial41 Woodford Avenue, Plainville, CT 06062www.geelectrical.comGE Consumer &

1-3Data subject to change without notice 7/07. © 2007 GE Drives1.4 CarryingCarry the product by the main unit. Do not carry the product by its cover o

1-4Data subject to change without notice 7/07. © 2007 GE Drives1.6 AF-300 P11 Drive Ratings Efficiency and Watts LossHP RatingRated Output Current (A)

2-1Data subject to change without notice 7/07. © 2007 GE Drives2. Installation Environment and Connection2.1 Operating EnvironmentInstall this produc

2-2Data subject to change without notice 7/07. © 2007 GE DrivesA drive of 40HP or more can be converted to externalcooling simply by moving the upper

Data subject to change without notice 7/07. © 2007 GE Drives© 2007 by GE Drives, Inc.All rights reserved.These instructions do not purport to cover al

2-3Data subject to change without notice 7/07. © 2007 GE Drives2.3 ConnectionRemove the main cover before connecting the terminal blocks as follows.2-

2-4Data subject to change without notice 7/07. © 2007 GE DrivesNote: The control circuit common terminals [11], (CM) and <CMY> are isolated(*1)

2-5Data subject to change without notice 7/07. © 2007 GE DrivesBasic Connection Diagram to PLC (Sink Logic)See page 2-4 for notes20 Hp and above

2-6Data subject to change without notice 7/07. © 2007 GE DrivesBasic Connection Diagram (Source Logic, Typically used in Europe)Note: The control circ

2-7Data subject to change without notice 7/07. © 2007 GE DrivesBasic Connection Diagram to PLC (Source logic, Typically used in Europe)See page 2-6 fo

2-8Data subject to change without notice 7/07. © 2007 GE Drives2.3.2 Connecting the Main Circuit and Ground TerminalsTable 2.3.1 Functions of main c

2-9Data subject to change without notice 7/07. © 2007 GE Drives(3) Input terminals for auxiliary control power(R0 and T0)The drive operates even if po

2-10Data subject to change without notice 7/07. © 2007 GE DrivesFig. 2-3-6Factory Shipment Status Connector CN UX: U1<Enlarged view of part A>&

2-11Data subject to change without notice 7/07. © 2007 GE Drives2.3.3 Connecting the Control TerminalsTable 2.3.3 lists the functions of the control

2-12Data subject to change without notice 7/07. © 2007 GE DrivesDigital input FWD Forward operation / Used for forward operation (when FWD-CM is on) o

Data subject to change without notice 7/07. © 2007 GE DrivesWARNING:This equipment contains a potential hazard of electric shock or burn. Only personn

2-13Data subject to change without notice 7/07. © 2007 GE Drives(1) Analog input terminals (13, 12, C1, and 11)1. These terminals receive low level an

2-14Data subject to change without notice 7/07. © 2007 GE Drives(2) Digital input terminals (FWD, REV, X1 to X9, PLC,and CM)1. Digital input terminals

2-15Data subject to change without notice 7/07. © 2007 GE DrivesScrew size G = M10Other terminals = M122.3.4 Terminal Configuration(1) Main circuit te

2-16Data subject to change without notice 7/07. © 2007 GE Drives(2) Control circuit terminals30A Y5A CMY Y3 Y1 C1 FMA FMP PLC X1 X2 X3 X4 X5 X6 X7 X8

2-17Data subject to change without notice 7/07. © 2007 GE Drives2.3.6 DC Link ReactorDimensions in inchesTerminalWidthDepthHeightNote:• AF-300 P11 Dri

2-18Data subject to change without notice 7/07. © 2007 GE DrivesNotes

3-1Data subject to change without notice 7/07. © 2007 GE Drives3.2 Operation MethodThere are various methods of operation. Select a method ofoperati

3-2Data subject to change without notice 7/07. © 2007 GE DrivesNotes

4-1Data subject to change without notice 7/07. © 2007 GE DrivesThe keypad panel has various functions for specifying operations such as frequency sett

4-2Data subject to change without notice 7/07. © 2007 GE Drives4.2 Operation From the Keypad Panel (LCD Screen, Level Structure)4.2.1 Normal Operati

Data subject to change without notice 7/07. © 2007 GE Drivesi. Preface ... iSafety In

4-3Data subject to change without notice 7/07. © 2007 GE DrivesTable 4.2.1 Overview of Contents Displayed for each LevelNo. Level name Content1 Opera

4-4Data subject to change without notice 7/07. © 2007 GE Drives4.3 Entering Data on the Keypad Panel4.3.1 Operation ModeThe screen for normal inverter

4-5Data subject to change without notice 7/07. © 2007 GE Drives4.3.3 Switching to LED Digital MonitorDuring normal operation, press FUNCDATA to switch

4-6Data subject to change without notice 7/07. © 2007 GE DrivesThe function code consists of alphanumeric characters with unique letters assigned to e

4-7Data subject to change without notice 7/07. © 2007 GE Drives4.3.6 Checking Function Data Select 2. DATA CHECK on the Program Menu screen. The Func

4-8Data subject to change without notice 7/07. © 2007 GE Drives4.3.8 I/O CheckSelect 4. I/O on the Program Menu screen. Check to display analog and di

4-9Data subject to change without notice 7/07. © 2007 GE DrivesMaximum current (rms)(Maximim value in hour units)Main capacitor capacity4.3.9 Maintena

4-10Data subject to change without notice 7/07. © 2007 GE Drives4.3.10 Load Rate MeasurementSelect 6. Load Rate Measurement (LOAD FCTR) on the Program

4-11Data subject to change without notice 7/07. © 2007 GE Drives4.3.11 Alarm InformationSelect 7. Alarm Information (ALM INF) on the Program Menu scre

4-12Data subject to change without notice 7/07. © 2007 GE Drives4.3.12 Alarm History and FactorsSelect 8. Alarm Cause on the Program Menu screen, to d

Data subject to change without notice 7/07. © 2007 GE Drives10. Replacement Parts 10-111. Specifications 11-1Standard Specifications...

4-13Data subject to change without notice 7/07. © 2007 GE Drives4.3.13 Data CopySelect 9. Data Copy to display the Data Copy on the Program Menu scree

4-14Data subject to change without notice 7/07. © 2007 GE DrivesData check (verify)60.0060.001.DATA SETTING2.DATA CHECK3. OPR MNTR4. I/O CHECK5. MAINT

4-15Data subject to change without notice 7/07. © 2007 GE Drives4.3.14 Alarm ModeIf an alarm occurs, the Alarm Screen indicating the alarm contents i

4-16Data subject to change without notice 7/07. © 2007 GE DrivesNotes:

5-15. Function Selection5.1 Function Selection ListF: Fundamental FunctionsFunc.UnitMin.Factory Setting Data ChangeNo.30 HP 40 HPFormst during opF00Da

5-2E: Terminal Extensions FunctionsPg. Func.Factory Setting Data ChangeNo.Setting Range UnitMin.30 HP 40 HP Format During opE01X1 terminal functionE01

5-3Func.Factory Setting Data ChangeNo.Setting Range UnitMin.30 HP 40 HPFormat during opC20JOG frequencyC20JOG Hz 0.00 to 120.00 HzHz 0.01 5.005YC21PA

5-4A: Alternative Motor ParametersPg.Func.Factory Setting Data ChangeNo.Setting Range UnitMin.30 HP 40 HPFormat During opA01Maximum frequency 2A01MAX

5-55.2 Alphabetical Function ListPG. NAME5-16 30RY operation mode F36 30RY MODE5-10 Acceleration time 1 F07 ACC TIME15-22 Acceleration time 2 E10 ACC

5-65.2 Alphabetical Function List (continued)PG. NAME5-32 Number of motor 1 poles P01 M1 POLES5-44 Number of motor 2 poles A10 M2 POLES5-30 Offset a

Data subject to change without notice 7/07. © 2007 GE DrivesSafety InstructionsRead this manual carefully before installing, connecting (wiring), oper

5-7F00 Data protectionF00DATA PRTCSetting range 0 : data can be changed1 : data cannot be changedThis function protects the system by blocking any dat

5-8GE Start Software Selection During Terminal OperationStop Key Mode Selection During Terminal Operation* See Alarm Mode, page 4-15.Note: Start Softw

5-9Frequency Setting Block Diagram

5-10F03 Maximum output frequency 1F03MAX H z – 1Setting range 50 to 120 HzThis function sets the maximum output frequency forMotor 1.Setting a value h

5-11F09 Torque Boost 1F09TRQ BOOST1This is a Motor 1 function. The following can be se-lected:Selection of load characteristics such as automatictorq

5-12F14RES TARTSetting range: 0 to 5The following table lists the function details.This function selects operation if a momentary powerfailure occurs

5-13

5-14F15 Frequency limiter (High)F16 Frequency limiter (Low)F15HLIMITERF16LLIMITERSetting range 0 to 120 HzThese functions are used to define the uppe

5-15F23 Starting frequency (frequency)F24 Start frequency (Holding time)F25 Stop frequencyF23START HzSetting range: 0.1 to 60 HzFrequency: This func

5-16F33 FMP terminal (pulse rate)F34 FMP terminal (voltage adjustment)F35 FMP terminal (function selection)Monitor data (e.g., output frequency, outpu

Data subject to change without notice 7/07. © 2007 GE DrivesInstructions on WiringWARNING• Connect the drive to power via a line-protection molded-cas

5-17F42 Torque vector control 1F42TRQVECTOR1To obtain the most efficient motor torque, the torquevector control calculates torque according to load, t

5-18E: Extension Terminal FunctionsE01 Terminal X1E09 Terminal X9E01X1 FUNCE02X2 FUNCE03X3 FUNCE04X4 FUNCE05X5 FUNCE06X6 FUNCE07X7 FUNCE08X8 FUNCE09X9

5-19Self-hold selection (HLD)Value 6: This selection is used for 3-wire operation. TheFWD or REV signal is self-held when HLD-CM is on, andthis self-

5-20Edit permission command (data changepermission)(WE-KP) (data protection)Value 19: This function allows the data to be changedonly when input is re

5-21Input SignalFunction22offNo momentary power failure detection by digital inputonMomentary power failure detection by digital inputTorque control c

5-22E10 Acceleration time 2E11 Deceleration time 2E12 Acceleration time 3E13 Deceleration time 3E14 Acceleration time 4E15 Deceleration time 4E10ACC T

5-23Drive running (RUN)Value 0: The RUN signal is output when there is outputspeed (drive is outputting a frequency). When the DCinjection brake func

5-24Pattern operation cycle operation completed(TO)Value 17: After the seven stages of a pattern operationhave been completed, this function outputs a

5-25E33 Overload early warning (operation)E33OL LEVELSetting range: 0: Electronic thermal O/L relaySelect one of the following two types of overload

5-26E40 Display coefficient AE41 Display coefficient BE40COE F AE41COE F BSetting range:Display coefficient A: -999.00 to 0.00 to +999.00Display coeff

Data subject to change without notice 7/07. © 2007 GE DrivesInstructions on Maintenance, Inspection, and ReplacementWARNING•Wait a minimum of five min

5-27E45 LCD monitor (display selection)E45LCD MNTRThis function selects the items to be displayed on theLCD monitor in operation mode.Value Display It

5-28This function makes the set frequency jump so that thedrive’s output frequency does not match the mechanicalresonance point of the load.Up to thre

5-29C20 Jog frequencyC2 0JOG HzSetting range: 0.00 to 120.00 HzThis function sets a frequency for the motor joggingoperation, which is different from

5-30Pattern operation exampleFunctionValue / Operation FrequencyC21 1 Selects functionC22 (stage 1) 60.0F2 Multi-step frequency 1 (C05)C23 (stage 2) 1

5-31Notes

5-32 Motor 1 (P: Motor Parameters)P01 Number of motor 1 polesP01M1 POLESSetting range:: 2, 4, 6, 8, 10, 12, 14This function sets the number of poles

5-33P05 Motor 1 (On-line Tuning)P05M1 TUN2Long-time operation affects motor temperature and motorspeed. On-line tuning minimizes speed changes relate

5-34H03 Data initializingH0 3DATA INITSetting rnage: 0: Disabled1: Initializes dataThis function returns all function data changed by thecustomer to t

5-35S-shape Acceleration and DecelerationThis pattern reduces shock by mitigating output frequencychanges at the beginning and end of acceleration and

5-36H13 Auto-restart (Restart time)H13RESTART TSetting range: 0.1 to 10.0 secondsInstantaneous switching to another power line (when thepower of an o

Data subject to change without notice 7/07. © 2007 GE DrivesConformity to Low Voltage Directive in EuropeCAUTION• The contact capacity of alarm output

5-37H16 Auto-restart (OPR command selfhold time)H16SELFHOLD TSetting range: 0.0 to 30.0 seconds, 999Since the power to an external operation circuit

5-38The target value can be entered using F01, Frequencysetting 1, or directly from the keypad panel.For entry from F01, Frequency setting 1, input a

5-39H22 PID control (P-gain)H23 PID control (I-gain)H24 PID control (D-gain)These functions are not generally used alone but arecombined like P contro

5-40H23 I–GAINSetting range: 0.0 (Inactive), 0.1 to 3600 secondsH23 I-gain is used as a parameter to determine theeffect of I operation. A longer int

5-41H25 PID control (Feedback filter)H25FB FI LTERSetting range: 0.0 to 60.0 secondsThis filter is for feedback signal input from Terminals 12 orC1.

5-42H30 Serial link (Function select)H30LINK FUNCSetting range: 0 to 3The link function (communication) provides a standardRS485 serial interface and

5-43H38NO RES TSetting range: 0 (no detection)1 to 60 secondsIn a system where the drive is continuously polled within aspecific time, this function d

5-44A01 Maximum frequency 2A01MAX Hz – 2This function sets the maximum frequency for Motor 2output by the drive. It operates the same as F03 Maxi-mum

5-45A13 Motor 2 (Tuning)A13M2 TUN1This function sets online tuning for Motor 2. It operatesthe same as for P04 Motor 1 (Tuning). For details, see th

5-46Notes