Ge-industrial-solutions GPS4827 Manuel d'utilisateur

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Page 1 - User’s Guide

GPS4827 Infinity Power System User’s Guide Product Manual Comcode 850022019 Issue 1 January 2012

Page 2

Galaxy Power System GPS4827 8 Figure 2-3 Schematic of Two-cabinet System Architecture 1800A Maximum per system. ControlandMonitorTo LoadsTo Loa

Page 3 - Table of Contents

Galaxy Power System GPS4827 98 Seller shall be borne by Customer. Seller shall pay the cost of transportation of the repaired or replacing Product

Page 4

Galaxy Power System GPS4827 9 AC PanelCircuit Breakers or Terminal stripRectifier Shelves3 , 6, or 9 Miscellaneous DC Distribution Pane

Page 5 - 1 Introduction

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Page 6 - Customer Service Contacts

Galaxy Power System GPS4827 11 3 Galaxy Millennium II Controller Overview Introduction The GPS 4827 comes equipped with the Galaxy Millennium II C

Page 7 - 2 System Description

Galaxy Power System GPS4827 12 minutes after a key is pressed. The information on the screen is updated automatically approximately every two secon

Page 8

Galaxy Power System GPS4827 13 Pushbutton Keys A group of pushbutton keys below the backlit LCD display provides the primary user interface with

Page 9 - Architecture

Galaxy Power System GPS4827 14 Reference Material Controller Product Manuals The Galaxy Millennium Controller product manual (Select Code 167-792-

Page 10

Galaxy Power System GPS4827 15 4 Rectifiers NE050AC48ATEZ Overview The NE050AC48ATEZ Series rectifier (50A) operates from single-phase ac service

Page 11

Galaxy Power System GPS4827 16 Features Output Current “Walk-in” This circuit controls the time (up to eight seconds) required for the rectifier to

Page 12

Galaxy Power System GPS4827 17 Thermal Alarm The rectifier senses the internal operating temperature and will issue a thermal alarm if the internal

Page 13 - Overview

Notice: The information, specifications, and procedures in this manual are subject to change without notice. Lineage Power assumes no responsibility f

Page 14

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Page 15

Galaxy Power System GPS4827 19 5 AC Input Panels Overview AC Service The ac input panel provides the facility to terminate 3-phase ac service to t

Page 16 - Reference Material

Galaxy Power System GPS4827 20 Figure 5-3: AC Input circuit breaker panel CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CB10 CB11 CB12 G1

Page 17 - 4 Rectifiers

Galaxy Power System GPS4827 21 6 Battery Connection Panels Overview Function Batteries are connected to the GPS 4827 cabinets on battery connectio

Page 18 - Features

Galaxy Power System GPS4827 22 Figure 6-1: H5694827 G39 (ED83143-31 G36) Optional Low Voltage Battery Disconnect/Reconnect LVBD/R panel. LVBD

Page 19

Galaxy Power System GPS4827 23 7 DC Distribution Panels Function A variety of dc distribution panels is available for the GPS 4827 system, includi

Page 20

Galaxy Power System GPS4827 24 Figure 7-1: H569-4827 G42 (ED83143-31 G2) DC Distribution Panel Figure 7-2: H569-4827 G43 (ED83143-31 G1) DC

Page 21 - 5 AC Input Panels

Galaxy Power System GPS4827 25 Figure 7-3: H569-4827 G48 (ED83143-31 G5) DC Distribution Panel Figure 7-4: H569-4827 G96 (ED83143-31 G15) DC

Page 22

Galaxy Power System GPS4827 26 Figure 7-5: H569-4827 G52 (ED83143-31 G53) DC Distribution Panel Figure 7-6: H569-4827 G53 (ED83143-31 G55) D

Page 23 - 6 Battery Connection Panels

Galaxy Power System GPS4827 27 Figure 7-7: H569-4827 G60/61/65/66 (ED83143-31 G71) DC Distribution Panel Figure 7-8: H569-4827 G67 (ED83143-

Page 24

Galaxy Power System GPS4827 1 Table of Contents 1 Introduction ...

Page 25 - 7 DC Distribution Panels

Galaxy Power System GPS4827 28 Figure 7-9 H569-4827 G68 (ED83143-31 G21) DC Distribution Panel Alarm/Terminal CardConnects toCharge Return

Page 26

Galaxy Power System GPS4827 29 300A Shunt (in backof panel) per Position5 Large TPL-BFuse Positions9" REF(229mm)Connects toCharge Return

Page 27

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Page 28

Galaxy Power System GPS4827 31 8 External Return Bars Overview Modular external return bus bar kits are available for the GPS4827 system. These k

Page 29

Galaxy Power System GPS4827 32 TBD Standard Bay TBD Wide Bay Modular Distribution Bay Overhead Buses TBD Modular Recti

Page 30 - Charge Return Bus

Galaxy Power System GPS4827 33 TBD Modular Distribution Wide Bay Overhead Bus Field Option A Field Option B

Page 31 - Fuse Positions

Galaxy Power System GPS4827 34 This page intentionally left blank.

Page 32

Galaxy Power System GPS4827 35 9 Millennium II Controller Operation The Millennium II is factory pre-installed and pre-configured with indu

Page 33 - 8 External Return Bars

Galaxy Power System GPS4827 36 Safety Action Verified Always consider personal safety before beginning any procedure. Review the Safety section. B

Page 34

Galaxy Power System GPS4827 37 Controller Connections Figure 9-2: Millennium II Controller Connections Table 9-A: Millennium II Interface Refer

Page 35

Galaxy Power System GPS4827 2 Rectifier Installation and Replacement Procedures ... 92 15 Troubleshoo

Page 36

Galaxy Power System GPS4827 38 Installing Circuit Packs Figure 9-3: Millennium II Controller Connections Modem Card The optional Modem card may r

Page 37

Galaxy Power System GPS4827 39 Data Switch Card Step Action NOTE: is not

Page 38

Galaxy Power System GPS4827 40 Gateway (LAN) Connections Step Action NOTE: The Gateway card has been designed into the MCR1/MCR2 boards and require

Page 39 - Controller Connections

Galaxy Power System GPS4827 41 The user may connect a maximum of 95 of any combination of these modules serially. Step Action NOTE: The Remote Per

Page 40 - Installing Circuit Packs

Galaxy Power System GPS4827 42 the address. 7. Carefully attach the control unit to the connection unit using the ribbon connector. NOTE:

Page 41

Galaxy Power System GPS4827 43 4 Probe 3 RTN 5 Probe 4 6 Probe 4 RTN USB Interface This interface is reserved for future use. Local Port Softwar

Page 42

Galaxy Power System GPS4827 44 Pin Number Signal Name Pin Number Signal Name Pin Number Signal Name 9 PCRER 41 ACFC 73 TR1 10 PMJAR 42 ACFO 74 TEQ

Page 43

Galaxy Power System GPS4827 45 Critical-External 7 PCREO 8 PCREC 9 PCRER Power Major-Audio 10 PMJAR 11 PMJAC 12 PMJAO Power Major –External 13 PMJE

Page 44 - Thermal Probes

Galaxy Power System GPS4827 46 53 CTLRC 54 CTLRO User Relay 2 55 UR2O 56 UR2C 57 UR2R Very Low Voltage 58 VLVR 59 VLVC 60 VLVO Wiring Alarm and

Page 45 - Wiring Alarm Outputs

Galaxy Power System GPS4827 47 Alarm Pin Number Signal Name Circuit General Purpose 4-20mA Measuring Circuit-RTN 88 4-20mAR BTPFLT or Generic Input

Page 46

Galaxy Power System GPS4827 3 1 Introduction GPS4827 Lineage Power developed the Galaxy Power System GPS 4827 to support -48 volt telecommunicatio

Page 47

Galaxy Power System GPS4827 48 BSL-63 FAJ: Fuse Alarm Major An optional battery potential input, must use an external 1K ohm 2W current limiting r

Page 48

Galaxy Power System GPS4827 49 Rectifier Sequence Option The controller is capable of sequencing rectifiers on line after detecting a AC is being p

Page 49

Galaxy Power System GPS4827 50 Fused Battery Supply BSL-93, 94 ABS: Alarm Battery Supply This is an alternate plant voltage source for user alarm

Page 50

Galaxy Power System GPS4827 51 jacks, and an array of simple push-button controls. This controller supports multiple LCD display assemblies. It

Page 51

Galaxy Power System GPS4827 52 LEDs Depending on the LCD option utilized, the LCD assemblies contain two rows of LEDs at the right side of the

Page 52 - Front Panel Display

Galaxy Power System GPS4827 53 Test Jacks The Millennium II LCD panel assemblies also provide test jacks to provide the ability of using an externa

Page 53

Galaxy Power System GPS4827 54 Controller Defaults Dip Switch Settings The Millennium has 8 dip switch positions (SW202) that may be changed. SW20

Page 54

Galaxy Power System GPS4827 55 Table 9-H: Enhanced Remote Security Features The modem and auxiliary ports can be configured for full access and rea

Page 55

Galaxy Power System GPS4827 56 Voltage Threshold Ranges and Default Values Table 9-I: Voltage Threshold Ranges and Default Values Low High Defaul

Page 56 - Controller Defaults

Galaxy Power System GPS4827 57 Symbol Default Designation Default Severity Default LED Default Relay ATF Alarm Test Failed Warning None None BBL Me

Page 57

Galaxy Power System GPS4827 4 Customer Service Contacts Customer Service, Customer Training, Technical Support, Product Repair and Return, and War

Page 58

Galaxy Power System GPS4827 58 Symbol Default Designation Default Severity Default LED Default Relay HFV High Float Voltage Minor RECT None HVA Hig

Page 59

Galaxy Power System GPS4827 59 Table 9-K: Rectifier Alarm Defaults Symbol Default Designation Default Severity Default LED Default Relay ACF AC Fa

Page 60

Galaxy Power System GPS4827 60 The bottom line(s) show: An Hourglass may appear in the lower left hand corner of the screen. This indicates that

Page 61

Galaxy Power System GPS4827 61 Controller Display Menu Maps Configuration Menu Map

Page 62

Galaxy Power System GPS4827 62 Control and Operations Menu Map

Page 63 - Controller Display Menu Maps

Galaxy Power System GPS4827 63 Status Menu Map

Page 64

Galaxy Power System GPS4827 64 History Menu Map

Page 65 - Status Menu Map

Galaxy Power System GPS4827 65 Statistics Menu Map

Page 66 - History Menu Map

Galaxy Power System GPS4827 66 Minimum Configuration Front Panel 

Page 67 - Statistics Menu Map

Galaxy Power System GPS4827 67 Format This field allows you to select one of the following time display formats: 12 or 24 hour. Use the &l

Page 68 - Minimum Configuration

Galaxy Power System GPS4827 5 2 System Description Overview Block Diagram A basic block diagram of the Galaxy Power System 4827 is shown in Figu

Page 69

Galaxy Power System GPS4827 68 the total rectifier output current. Use the <+> or <-> key to change the field values. Press &

Page 70

Galaxy Power System GPS4827 69 is high probably due to an adjustment in the plant rather than due to a failure. This alarm allows the High Volta

Page 71

Galaxy Power System GPS4827 70 and use the <+> or <-> key to adjust the threshold value. Press <ENTER> to save the

Page 72

Galaxy Power System GPS4827 71 cell battery voltage as a function of temperature. Enabled Enables or Disables the Thermal Compensation

Page 73

Galaxy Power System GPS4827 72 9. Contactors Up to three optional LVD devices can be connected to a Millennium and configured from this

Page 74

Galaxy Power System GPS4827 73 10 Acceptance Testing Introduction The Galaxy Millennium Controller is tested before it leaves the factory, but ma

Page 75 - 10 Acceptance Testing

Galaxy Power System GPS4827 74 Test Sequences Lamp Test This test verifies that All of the LEDs on the front panel of the controller

Page 76 - Test Sequences

Galaxy Power System GPS4827 75 Step Action for Voltage Calibration 1. Using the Meter Calibration Menus, reset the plant voltage reading by sele

Page 77

Galaxy Power System GPS4827 76  1. Using a calibrated DVM, measure the plant load from

Page 78

Galaxy Power System GPS4827 77 4. Observe: The plant voltage increases to the set voltage Power Minor alarm (PMN) is generated RECT and MIN L

Page 79

Galaxy Power System GPS4827 6 the commercial or standby ac fails. Battery reserve can be engineered to supply dc power for a specific period of tim

Page 80

Galaxy Power System GPS4827 78 1. The plant voltage must be above the level set for the High Voltage alarm at the VOLTAGE ALARMS menu

Page 81

Galaxy Power System GPS4827 79 RECT and MAJ LEDs are illuminated Rectifier Observations: When the voltage increases to the HV (FLOAT) level the

Page 82

Galaxy Power System GPS4827 80 e Power Major alarm (PMJ) retires RECT and MAJ LEDs are extingu

Page 83

Galaxy Power System GPS4827 81 The DIST and MAJ LEDs and Power Major and MJF alarm relays will be active. Remove alarm condition and verify tha

Page 84

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Page 85 - 11 Circuit Boards

Galaxy Power System GPS4827 83 11 Circuit Boards Overview Function 

Page 86 - Overview, continued

Galaxy Power System GPS4827 84 Overview, continued Contactor Control Board Contactor control boards provide four functions: • Monitor and report

Page 87 - 12 Specifications

Galaxy Power System GPS4827 85 12 Specifications Galaxy Power System 4827 Specifications AC input table This table is for 3-wire AC input sy

Page 88

Galaxy Power System GPS4827 86 Cabinet Output -48V 1 or 2 x Full Height Maximum System Output Current 50 - 1800A 1800A @ 45C Cabinet Mechanica

Page 89 - Rectifier

Galaxy Power System GPS4827 87 Rectifier Rectifier Specifications Electrical Input Voltage Range 95-275Vac, 2-wire, single phase Frequency Range

Page 90

Galaxy Power System GPS4827 7 Architecture Configurations The GPS 4827 is a 7-foot cabinet that can provide up to 1800 amps of DC power in single o

Page 91 - 13 Safety

Galaxy Power System GPS4827 88 Rectifier Specifications (continued) NE050AC48ATEZ Mechanical Width 5.23 in. (132.84 mm) Height 1.63 in. (41.40 mm)

Page 92

Galaxy Power System GPS4827 89 13 Safety Please read and follow all safety instructions and warnings before servicing the GPS 4827. Reference

Page 93 - Requirements

Galaxy Power System GPS4827 90 All input and output connections comply with SELV requirements. Insulation on field-wired conductors should be

Page 94

Galaxy Power System GPS4827 91 14 Maintenance and Replacement Requirements System With the exception of the batteries, periodic maintenance spe

Page 95 - Preliminary

Galaxy Power System GPS4827 92 Rectifier Installation and Replacement Procedures Installing or Replacing a Rectifier Installing or Replacing a Rec

Page 96 - Troubleshooting Procedure

Galaxy Power System GPS4827 93 15 Troubleshooting Procedure Preliminary Introduction This section provides information needed in preparation fo

Page 97

Galaxy Power System GPS4827 94 Troubleshooting Procedure Purpose The troubleshooting procedure described below is used when a trouble condition has

Page 98

Galaxy Power System GPS4827 95 3. To view the Alarms Menu: If the default screen appears normal, press the MENU 

Page 99 - 16 Product Warranty

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Page 100

Galaxy Power System GPS4827 97 16 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes,

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