GPS4827 Infinity Power System User’s Guide Product Manual Comcode 850022019 Issue 1 January 2012
Galaxy Power System GPS4827 8 Figure 2-3 Schematic of Two-cabinet System Architecture 1800A Maximum per system. ControlandMonitorTo LoadsTo Loa
Galaxy Power System GPS4827 98 Seller shall be borne by Customer. Seller shall pay the cost of transportation of the repaired or replacing Product
Galaxy Power System GPS4827 9 AC PanelCircuit Breakers or Terminal stripRectifier Shelves3 , 6, or 9 Miscellaneous DC Distribution Pane
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Galaxy Power System GPS4827 11 3 Galaxy Millennium II Controller Overview Introduction The GPS 4827 comes equipped with the Galaxy Millennium II C
Galaxy Power System GPS4827 12 minutes after a key is pressed. The information on the screen is updated automatically approximately every two secon
Galaxy Power System GPS4827 13 Pushbutton Keys A group of pushbutton keys below the backlit LCD display provides the primary user interface with
Galaxy Power System GPS4827 14 Reference Material Controller Product Manuals The Galaxy Millennium Controller product manual (Select Code 167-792-
Galaxy Power System GPS4827 15 4 Rectifiers NE050AC48ATEZ Overview The NE050AC48ATEZ Series rectifier (50A) operates from single-phase ac service
Galaxy Power System GPS4827 16 Features Output Current “Walk-in” This circuit controls the time (up to eight seconds) required for the rectifier to
Galaxy Power System GPS4827 17 Thermal Alarm The rectifier senses the internal operating temperature and will issue a thermal alarm if the internal
Notice: The information, specifications, and procedures in this manual are subject to change without notice. Lineage Power assumes no responsibility f
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Galaxy Power System GPS4827 19 5 AC Input Panels Overview AC Service The ac input panel provides the facility to terminate 3-phase ac service to t
Galaxy Power System GPS4827 20 Figure 5-3: AC Input circuit breaker panel CB1 CB2 CB3 CB4 CB5 CB6 CB7 CB8 CB9 CB10 CB11 CB12 G1
Galaxy Power System GPS4827 21 6 Battery Connection Panels Overview Function Batteries are connected to the GPS 4827 cabinets on battery connectio
Galaxy Power System GPS4827 22 Figure 6-1: H5694827 G39 (ED83143-31 G36) Optional Low Voltage Battery Disconnect/Reconnect LVBD/R panel. LVBD
Galaxy Power System GPS4827 23 7 DC Distribution Panels Function A variety of dc distribution panels is available for the GPS 4827 system, includi
Galaxy Power System GPS4827 24 Figure 7-1: H569-4827 G42 (ED83143-31 G2) DC Distribution Panel Figure 7-2: H569-4827 G43 (ED83143-31 G1) DC
Galaxy Power System GPS4827 25 Figure 7-3: H569-4827 G48 (ED83143-31 G5) DC Distribution Panel Figure 7-4: H569-4827 G96 (ED83143-31 G15) DC
Galaxy Power System GPS4827 26 Figure 7-5: H569-4827 G52 (ED83143-31 G53) DC Distribution Panel Figure 7-6: H569-4827 G53 (ED83143-31 G55) D
Galaxy Power System GPS4827 27 Figure 7-7: H569-4827 G60/61/65/66 (ED83143-31 G71) DC Distribution Panel Figure 7-8: H569-4827 G67 (ED83143-
Galaxy Power System GPS4827 1 Table of Contents 1 Introduction ...
Galaxy Power System GPS4827 28 Figure 7-9 H569-4827 G68 (ED83143-31 G21) DC Distribution Panel Alarm/Terminal CardConnects toCharge Return
Galaxy Power System GPS4827 29 300A Shunt (in backof panel) per Position5 Large TPL-BFuse Positions9" REF(229mm)Connects toCharge Return
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Galaxy Power System GPS4827 31 8 External Return Bars Overview Modular external return bus bar kits are available for the GPS4827 system. These k
Galaxy Power System GPS4827 32 TBD Standard Bay TBD Wide Bay Modular Distribution Bay Overhead Buses TBD Modular Recti
Galaxy Power System GPS4827 33 TBD Modular Distribution Wide Bay Overhead Bus Field Option A Field Option B
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Galaxy Power System GPS4827 35 9 Millennium II Controller Operation The Millennium II is factory pre-installed and pre-configured with indu
Galaxy Power System GPS4827 36 Safety Action Verified Always consider personal safety before beginning any procedure. Review the Safety section. B
Galaxy Power System GPS4827 37 Controller Connections Figure 9-2: Millennium II Controller Connections Table 9-A: Millennium II Interface Refer
Galaxy Power System GPS4827 2 Rectifier Installation and Replacement Procedures ... 92 15 Troubleshoo
Galaxy Power System GPS4827 38 Installing Circuit Packs Figure 9-3: Millennium II Controller Connections Modem Card The optional Modem card may r
Galaxy Power System GPS4827 39 Data Switch Card Step Action NOTE: is not
Galaxy Power System GPS4827 40 Gateway (LAN) Connections Step Action NOTE: The Gateway card has been designed into the MCR1/MCR2 boards and require
Galaxy Power System GPS4827 41 The user may connect a maximum of 95 of any combination of these modules serially. Step Action NOTE: The Remote Per
Galaxy Power System GPS4827 42 the address. 7. Carefully attach the control unit to the connection unit using the ribbon connector. NOTE:
Galaxy Power System GPS4827 43 4 Probe 3 RTN 5 Probe 4 6 Probe 4 RTN USB Interface This interface is reserved for future use. Local Port Softwar
Galaxy Power System GPS4827 44 Pin Number Signal Name Pin Number Signal Name Pin Number Signal Name 9 PCRER 41 ACFC 73 TR1 10 PMJAR 42 ACFO 74 TEQ
Galaxy Power System GPS4827 45 Critical-External 7 PCREO 8 PCREC 9 PCRER Power Major-Audio 10 PMJAR 11 PMJAC 12 PMJAO Power Major –External 13 PMJE
Galaxy Power System GPS4827 46 53 CTLRC 54 CTLRO User Relay 2 55 UR2O 56 UR2C 57 UR2R Very Low Voltage 58 VLVR 59 VLVC 60 VLVO Wiring Alarm and
Galaxy Power System GPS4827 47 Alarm Pin Number Signal Name Circuit General Purpose 4-20mA Measuring Circuit-RTN 88 4-20mAR BTPFLT or Generic Input
Galaxy Power System GPS4827 3 1 Introduction GPS4827 Lineage Power developed the Galaxy Power System GPS 4827 to support -48 volt telecommunicatio
Galaxy Power System GPS4827 48 BSL-63 FAJ: Fuse Alarm Major An optional battery potential input, must use an external 1K ohm 2W current limiting r
Galaxy Power System GPS4827 49 Rectifier Sequence Option The controller is capable of sequencing rectifiers on line after detecting a AC is being p
Galaxy Power System GPS4827 50 Fused Battery Supply BSL-93, 94 ABS: Alarm Battery Supply This is an alternate plant voltage source for user alarm
Galaxy Power System GPS4827 51 jacks, and an array of simple push-button controls. This controller supports multiple LCD display assemblies. It
Galaxy Power System GPS4827 52 LEDs Depending on the LCD option utilized, the LCD assemblies contain two rows of LEDs at the right side of the
Galaxy Power System GPS4827 53 Test Jacks The Millennium II LCD panel assemblies also provide test jacks to provide the ability of using an externa
Galaxy Power System GPS4827 54 Controller Defaults Dip Switch Settings The Millennium has 8 dip switch positions (SW202) that may be changed. SW20
Galaxy Power System GPS4827 55 Table 9-H: Enhanced Remote Security Features The modem and auxiliary ports can be configured for full access and rea
Galaxy Power System GPS4827 56 Voltage Threshold Ranges and Default Values Table 9-I: Voltage Threshold Ranges and Default Values Low High Defaul
Galaxy Power System GPS4827 57 Symbol Default Designation Default Severity Default LED Default Relay ATF Alarm Test Failed Warning None None BBL Me
Galaxy Power System GPS4827 4 Customer Service Contacts Customer Service, Customer Training, Technical Support, Product Repair and Return, and War
Galaxy Power System GPS4827 58 Symbol Default Designation Default Severity Default LED Default Relay HFV High Float Voltage Minor RECT None HVA Hig
Galaxy Power System GPS4827 59 Table 9-K: Rectifier Alarm Defaults Symbol Default Designation Default Severity Default LED Default Relay ACF AC Fa
Galaxy Power System GPS4827 60 The bottom line(s) show: An Hourglass may appear in the lower left hand corner of the screen. This indicates that
Galaxy Power System GPS4827 61 Controller Display Menu Maps Configuration Menu Map
Galaxy Power System GPS4827 62 Control and Operations Menu Map
Galaxy Power System GPS4827 63 Status Menu Map
Galaxy Power System GPS4827 64 History Menu Map
Galaxy Power System GPS4827 65 Statistics Menu Map
Galaxy Power System GPS4827 66 Minimum Configuration Front Panel
Galaxy Power System GPS4827 67 Format This field allows you to select one of the following time display formats: 12 or 24 hour. Use the &l
Galaxy Power System GPS4827 5 2 System Description Overview Block Diagram A basic block diagram of the Galaxy Power System 4827 is shown in Figu
Galaxy Power System GPS4827 68 the total rectifier output current. Use the <+> or <-> key to change the field values. Press &
Galaxy Power System GPS4827 69 is high probably due to an adjustment in the plant rather than due to a failure. This alarm allows the High Volta
Galaxy Power System GPS4827 70 and use the <+> or <-> key to adjust the threshold value. Press <ENTER> to save the
Galaxy Power System GPS4827 71 cell battery voltage as a function of temperature. Enabled Enables or Disables the Thermal Compensation
Galaxy Power System GPS4827 72 9. Contactors Up to three optional LVD devices can be connected to a Millennium and configured from this
Galaxy Power System GPS4827 73 10 Acceptance Testing Introduction The Galaxy Millennium Controller is tested before it leaves the factory, but ma
Galaxy Power System GPS4827 74 Test Sequences Lamp Test This test verifies that All of the LEDs on the front panel of the controller
Galaxy Power System GPS4827 75 Step Action for Voltage Calibration 1. Using the Meter Calibration Menus, reset the plant voltage reading by sele
Galaxy Power System GPS4827 76 1. Using a calibrated DVM, measure the plant load from
Galaxy Power System GPS4827 77 4. Observe: The plant voltage increases to the set voltage Power Minor alarm (PMN) is generated RECT and MIN L
Galaxy Power System GPS4827 6 the commercial or standby ac fails. Battery reserve can be engineered to supply dc power for a specific period of tim
Galaxy Power System GPS4827 78 1. The plant voltage must be above the level set for the High Voltage alarm at the VOLTAGE ALARMS menu
Galaxy Power System GPS4827 79 RECT and MAJ LEDs are illuminated Rectifier Observations: When the voltage increases to the HV (FLOAT) level the
Galaxy Power System GPS4827 80 e Power Major alarm (PMJ) retires RECT and MAJ LEDs are extingu
Galaxy Power System GPS4827 81 The DIST and MAJ LEDs and Power Major and MJF alarm relays will be active. Remove alarm condition and verify tha
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Galaxy Power System GPS4827 83 11 Circuit Boards Overview Function
Galaxy Power System GPS4827 84 Overview, continued Contactor Control Board Contactor control boards provide four functions: • Monitor and report
Galaxy Power System GPS4827 85 12 Specifications Galaxy Power System 4827 Specifications AC input table This table is for 3-wire AC input sy
Galaxy Power System GPS4827 86 Cabinet Output -48V 1 or 2 x Full Height Maximum System Output Current 50 - 1800A 1800A @ 45C Cabinet Mechanica
Galaxy Power System GPS4827 87 Rectifier Rectifier Specifications Electrical Input Voltage Range 95-275Vac, 2-wire, single phase Frequency Range
Galaxy Power System GPS4827 7 Architecture Configurations The GPS 4827 is a 7-foot cabinet that can provide up to 1800 amps of DC power in single o
Galaxy Power System GPS4827 88 Rectifier Specifications (continued) NE050AC48ATEZ Mechanical Width 5.23 in. (132.84 mm) Height 1.63 in. (41.40 mm)
Galaxy Power System GPS4827 89 13 Safety Please read and follow all safety instructions and warnings before servicing the GPS 4827. Reference
Galaxy Power System GPS4827 90 All input and output connections comply with SELV requirements. Insulation on field-wired conductors should be
Galaxy Power System GPS4827 91 14 Maintenance and Replacement Requirements System With the exception of the batteries, periodic maintenance spe
Galaxy Power System GPS4827 92 Rectifier Installation and Replacement Procedures Installing or Replacing a Rectifier Installing or Replacing a Rec
Galaxy Power System GPS4827 93 15 Troubleshooting Procedure Preliminary Introduction This section provides information needed in preparation fo
Galaxy Power System GPS4827 94 Troubleshooting Procedure Purpose The troubleshooting procedure described below is used when a trouble condition has
Galaxy Power System GPS4827 95 3. To view the Alarms Menu: If the default screen appears normal, press the MENU
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Galaxy Power System GPS4827 97 16 Product Warranty A. Seller warrants to Customer only, that: 1. As of the date title to Products passes,
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