Ge-industrial-solutions AF-600 FP Profibus DP Manuel d'utilisateur

GE Consumer & IndustrialElectrical DistributionAF-650 GP & AF-600 FPTMProfibus DPOperating InstructionsThe instructions do not purport to cove

2 How to Install2.1 Cabling2.1.1 Cable Lengths and Number of Codes The maximum cable length allowable in one segment is dependent on the transmission

The length statements in the tables above are valid for network cable with the following properties:- Impedance: 135 to 165 ohm at a measuring frequen

2.1.4 Earth Connection It is important that all stations connected to the PROFIBUS network are connected to the same earth potential. The earth connec

2.1.6 Connecting the Network Proper termination of the network is essential. A mismatch of impedance mayresult in reflections on the line that will co

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2.2 How to Install the Profibus DP Communications Module in Drive To install the module in the drive you will need:- The Profibus DP Communications Mo

3 How to Configure the System3.1 Configure the PROFIBUS Network All PROFIBUS stations that are connected to the same network must have a unique statio

3.2 Configure the Master3.2.1 GSD File In order to configure a PROFIBUS Master, the configuration tool needs a GSD file for each type of slave on the

The AF-650 GP GSD file is now imported and will be accessible via the followingpath in the Hardware catalogue:AF-650 GP/AF-600 FP Profibus DP Operatin

Open a Project, set up the Hardware and add a PROFIBUS Master system.Select AF-6 Series then drag and drop it onto the PROFIBUS in the Hardwarediagram

Contents1 Introduction3Safety Note 4Technical Overview 7Network Topology 72 How to Install9Cabling 9EMC Precautions 10Connecting the Network 123 How t

3.3 Configure the Frequency Converter3.3.1 Drive Parameters Pay particular attention to the following parameters when configuring the frequency conver

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4 How to Control the Frequency Converter4.1 PPO TypesThe PROFIBUS profile for frequency converters specifies a number of communication objects (Parame

PCV PCD 1 2 3 4 5 6 7 8 9 10 Par. PB-15 + PB-16 index. no.: [0] [1] [2] [3] [4] [5] [6] [7] [8] [9] PCA IND PVA CTW MRV PCD PCD PCD PCD PCD PCD

4.2 Process DataUse the process data part of the PPO for controlling and monitoring the frequency converter via the PROFIBUS. 4.2.1 Process Control Da

Depending on the setting of par. F-50 Reference Range the reference and MAV are scaled accordingly:NB!If par. F-50 Reference Range is set to [0] Min -

par. H-40 Configuration Mode set to [0] Speed open loop.par. F-50 Reference Range set to [0] Min - Max.par. F-52 Minimum Reference set to 100 RPM.par.

4.4 PROFIdrive Control Profile4.4.1 PROFIdrive Control ProfileThis section describes the functionality of the control word and status word in the PROF

Bit 04, Quick stop/Accel/DecelQuick stop using the ramp time of par. C-23 Quick Stop Decel Time.When bit 04 = "0", a quick stop occurs.When

The function is only possible if Multi Set-up has been chosen in par. K-10 ActiveSet-up. The selection in par. O-55 Set-up Select determines how bits

E.g.: PLC Programming 718 Troubleshooting73Diagnostics 73Troubleshooting 73LED Status 73No Communication with the Drive 75Warning 34 Appears even thou

4.4.3 Status Word according to PROFIdrive Profile (STW) The Status word is used to notify a master (e.g. a PC) about the status of aslave.BitBit = 0 B

Bit 08, Speed ≠ reference / Speed = referenceWhen bit 08 = "0", the current speed of the motor deviates from the set speed reference value.

4.4.4 PROFIdrive State - Transition Diagram In the PROFIdrive Control profile, the control bits 0 to 3 perform the basic start-up / power down functio

4.5 GE Drive Control Profile4.5.1 Control Word according to Drive Profile (CTW) To select GE Drive protocol in the control word, par. O-10 Control Wor

NB!In par. O-50 Coasting Select a selection is made to define how Bit 03 gates with the corresponding function on a digital input.Bit 04, Quick stopBi

Bit 13/14, Selection of set-upBits 13 and 14 are used to choose from the four menu set-ups according tothe following table:The function is only possib

4.5.2 Status Word according to GE Drive Profile (STW)The status word is used to inform the master (e.g. a PC) of the operation modeof the slave (frequ

Bit 10, Out of frequency limitBit 10 = "0", if the output frequency has reached the value in par. F-18 Motor Speed Low Limit [RPM] or par. F

4.6 Synchronize and FreezeThe control commands SYNC/UNSYNC and FREEZE/UNFREEZE are broadcast functions.SYNC/UNSYNC is used to synchronize control comm

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1Introduction1.1.1 Copyright, Limitation of Liability and Revision RightsThis publication contains information proprietary to GE. By accepting and usi

5 How to Access the Parameters5.1 Parameter Access in GeneralIn an automated system, frequency converter parameters can be accessed either from the pr

5.1.2 Read / Write in Double Word Format, DP V1Using the special Request IDs 0X51 (read) and 0X52 (write), it is possible to read and write to all par

5.2.2 Features of a Master Class 1 Connection - Cyclical data exchange (DP V0)- Acyclical read/write from and to parametersIn general a master class 1

PROFIBUS DP services are activated via specific Service Access Points (SAP). For acyclical communication, the following SAP are specified:Master SAPSl

5.2.7 DP V1 Read / Write Services The table below shows the content of the DP V1 command / Response headers and their possible attributes.DU ByteValue

5.2.8 How to Use the DP V1 Acyclical Parameter ChannelThe PROFIdrive Parameter Channel should be used for read and write for AF-650 GP & AF-600 FP

5.2.9 Request / Response Attributes The table contains an overview of the possible attributes of the PROFIdrive parameter channel.Field Data type Valu

5.2.14 Number of Parameters For multi-parameter requests specifying the number of the Parameter Address and/or Parameter Value areas. For a single req

Contains the number of array elements, if the parameter is an array; the string length, if the parameter value is a string; or 0 if the parameter is n

5.2.20 Supported data typesValue Data Type3 Integer164 Integer325 Unsigned86 Unsigned167 Unsigned329 Visible string10 Octet string (byte string)33 N2

1.2.1 Safety Note The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency conv

5.2.22 Error Number for Drive Profile V3.0 When the parameter request is invalid, the frequency converter will return a corresponding error code. The

5.3 PCV Parameter Access Parameter access via the PCV channel is performed by the PROFIBUS DP V0 cyclical data exchange, where the PCV channel is part

5.3.3 Request / Response Handling The RC portion of the PCA word defines the requests that may be issued from the master to the slave as well as what

5.3.5 ExampleThis example shows how to use PPO type 1 to change the ramp-up time (par. F-07 Accel Time 1) to 10 seconds and to command a start and spe

5.3.8 MRV Speed reference, the data format is "Standardized value". 0 Hex = 0% and4000 Hex = 100%.In the example, 2000 Hex is used, correspo

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6 ParametersO-01 Control SiteOption: Function:The setting in this parameter overrides the settings in par. O-50 Coasting Select to par. O-56 Preset R

defines whether to resume the set-up used before the time-out or to retain the set-up endorsed by thetime-out function.[8] Select setup 2 See [7] Sele

O-51 Quick Stop SelectSelect control of the Quick Stop function via the terminals (digital input) and/or via the network.Option: Function:[0] Digital

O-55 Set-up SelectOption: Function:Select control of the frequency converter set-up selection via the terminals (digital input) and/or via thenetwork

1.3 About this ManualFirst time users can obtain the most essential information for quick installation and set-up in these chapters:IntroductionHow to

PB-18 Node AddressRange: Function:126 N/A* [0 - 126. N/A] Enter the station address in this parameter or alternatively in the hardware switch. In o

Read onlyBit:Meaning:0 Connection with DP-master is not ok1Not used2 FDL (Field-bus Data link Layer) is not ok3 Clear data command received4 Actual va

[3] Set-up 3 Edits Set-up 3.[4] Set-up 4 Edits Set-up 4.[9] * Active Set-up Follows the active set-up selected in par. K-10 Active Set-up.This paramet

PB-83 Defined Parameters (4)Array [116]No Keypad accessRead onlyRange: Function:0 N/A* [0 - 9999 N/A] This parameter displays a list of all the def

6.3 PROFIBUS-specific Parameter ListParameter Default value Range Conver-sion indexData typepar. O-01 Control Site Dig. & ctrl. word [0] [0 - 2] -

6.4 Object and Data Types Supported6.4.1 Parameter and Data Type Structure Description 6.4.2 Parameter Description PROFIBUS DP has a number of describ

6.4.4 Object and Data Types Supported Data types supportedData typeShort name Description3 I2 Integer 164 I4 Integer 325 - Unsigned 86 O2 Unsigned 167

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7 Application Examples7.1 E.g.: Process Data with PPO Type 6 This example shows how to work with PPO type 6, which consists of Control Word/Status Wor

Parameter Settingpar. H-08 Reverse Lock Both directions [2]par. E-01 Terminal 18 Digital Input No operation [0]par. E-02 Terminal 19 Digital Input Rev

Features of PROFIBUS DP V1:Cost savings• PROFIBUS DP V1 permits very effective use of PLC I/O capacity, in effect expanding the volume capacity of you

7.2 E.g.: Control Word Network using PPO TypeThis example shows how the control word network relates to the PLC and the frequency converter, using Ge

7.3 E.g.: Status Word Network using PPO TypeThis example shows how the control word network relates to the PLC and the frequency converter, using GE D

7.4 E.g.: PLC ProgrammingIn this example PPO type 6 is placed in the following Input/Output address:Input address 256-257 258-259 260-261 262-263 Outp

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8 Troubleshooting8.1 Diagnostics PROFIBUS-DP provides a flexible means of performing diagnostics of slave units, based on diagnostics messages.During

Phases Bi-colour LED StatusPower OnRed The PROFIBUS card is defect.Contact GE or your local distributorGreenThe PROFIBUS card is OK.Search baud rateGr

8.2.2 No Communication with the Drive If there is no communication with the drive, proceed with the following checks:Check 1: Is the cabling correct?C

8.2.3 Warning 34 Appears even though Communication is EstablishedIf the PLC is in stop mode Warning 34 will appear. Check that the PLC is in run mode.

If Logic OR [3] is selected, activation of one signal will activate the function.Logic OR [3]Terminal Bit 02/03/04 Function0 0 Coast/DC brake/Q-Stop0

If Serial communication [1] is selected, commands will be activated only whengiven via serial communication.Serial communication [1]Terminal Bit 00/01

1.6 Technical Overview1.6.1 Network Topology Single master- PLC communicates with messages of constant length- Fits time-critical requirements- Cyclic

8.2.5 Alarm and Warning WordsAlarm word, Warning word and PROFIBUS warning word are shown on the display in Hex format. If there is more than one warn

AF-650 GP & AF-600 FPBit (Hex) Comm. option STW (par. DR-84 Comm. Option STW)00000001 parameters ok00000002 configuration ok00000004 clearmode act

8.2.8 Extended Diagnostics Using the extended diagnostics function, alarm and warning information can be received from the frequency converter. The se

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9 Warnings and Alarms9.1 Status Messages9.1.1 Warnings/Alarm Messages A warning or an alarm is signalled by the relevant LED on the front of the frequ

9.1.2 Alarm ListNo. Description Warning Alarm/Trip Alarm/Trip Lock ParameterReference1 10 Volts low X 2 Live zero error (X) (X) par. AN-01 Live Z

No. Description Warning Alarm/Trip Alarm/Trip Lock ParameterReference54 Auto Tune motor too small X55 Auto Tune parameter out of range X56 Auto Tune i

Alarm Word Extended Status WordBit Hex Dec Alarm Word Alarm Word 2 Warning Word WarningWord 2ExtendedStatus Word0 00000001 1 Brake Check ServiceTrip,

IndexAAbbreviations 8Actual Baud Rate PB-63 60Alarm Messages 83Alarm Word 79Alarm Word DR-90 62Axis 45BBus Jog 1 Speed O-90 58Bus Jog 2 Speed O-91 58C

Freeze/unfreeze 37GGsd File 16IId Extension 47Identifier Id 46Influence Of The Digital Input Terminals Upon Drive Control Mode 25LLed Status 73Leds 19

1.7 Assumptions This manual assumes you are using the AF-6 Series Drives Profibus DP Communications Module in conjunction with an AF-650 GP or AF-600

Request Id 45Reset Control Word Timeout O-06 56Response Id 45Reversing Select O-54 57SSafety Note 4Services Overview 41Setting The Profibus Address 15

GE Consumer & IndustrialElectrical DistributionAF-650 GP & AF-600 FPTMProfibus DPOperating InstructionsThe instructions do not purport to cove